Tapioca tortilla and method of making

Patent metadata

Field	Value
Publication number	US-10881114-B2
Application number	US-201715426188-A
Country	US
Kind code	B2
Filing date	Feb 7, 2017
Priority date	Feb 7, 2017
Publication date	Jan 5, 2021
Grant date	Jan 5, 2021

Abstract

Tapioca tortillas are formed from creating tortilla bases from a first supply of tapioca and then topping the tortilla bases with a second supply of tapioca in the form of granules. With this arrangement, a lower or bottom surface of the tapioca tortilla is generally smooth, while an upper or top surface is undulated or textured. In a particularly preferred embodiment of the invention, the tortilla base is made from about: 55.72% tapioca; 35.94% water; 3.34% glycerin; 1.45% fine salt; 0.89% monoglycerides; 2.23% xanthan gum; 0.28% α-amylase; 0.10% potassium sorbate; and 0.05% citric acid, while the tapioca granules range in size, such as from 1 mm to less than 250 μm.

First claim

The invention claimed is:

1. A tapioca tortilla comprising:
a tapioca tortilla base having upper and lower surfaces; and
tapioca granules added upon the upper surface of the tapioca tortilla base such that an upper surface of the tapioca tortilla is rough and undulated due to the tapioca granules, wherein more than half of the tapioca granules are at least 600 μm in size and each tapioca granule consists essentially of tapioca.

2. The tapioca tortilla of claim 1 , wherein the bottom surface of the tapioca tortilla base lacks tapioca granules and is smooth as compared to the upper surface of the tapioca tortilla.

3. The tapioca tortilla of claim 1 , wherein the tapioca granules are pressed into the tapioca tortilla base.

4. The tapioca tortilla of claim 1 , wherein the tapioca granules vary in size.

5. The tapioca tortilla of claim 4 , wherein the tapioca granules vary in size from about 1 mm to less than 250 μm.

6. The tapioca tortilla of claim 1 , wherein the tapioca granules are pre-hydrated and wherein an entirety of each tapioca granule is tapioca.

7. The tapioca tortilla of claim 1 , wherein approximately 5-8 grams of the tapioca granules are added upon the upper surface of the tapioca tortilla base and wherein the tapioca granules constitute approximately 5-10% of the tapioca tortilla.

8. The tapioca tortilla of claim 1 , wherein the tapioca tortilla base is formed from dry and liquid components, the dry components including tapioca, salt, emulsifier, hydrocolloid and an enzyme, and the liquid ingredients including water and glycerin.

9. The tapioca tortilla of claim 8 , wherein the tapioca tortilla base consists of tapioca, water, glycerin, salt, a hydrocolloid, monoglycerides, an enzyme, a preservative and a pH limiter.

10. The tapioca tortilla of claim 1 , wherein the tapioca tortilla base has a composition of approximately 40-60% tapioca, approximately 36-55% water, about 3- 3.5% glycerin, about 1-1.5% salt, about 2-2.5% of a hydrocolloid, less than 1% of an emulsifier, about 0.25% of an enzyme, about 0.10% of at least one preservative, with all percentages being by weight of the composition.

11. The tapioca tortilla of claim 10 , wherein the at least one preservative is pH activated and the composition of the tapioca tortilla base further includes about 0.05- 0.10% of a pH limiter.

12. The tapioca tortilla of claim 1 comprising at least two of: a pH of 4.82; a water activity (A w ) of 0.925; a percentage moisture of 31.86; a toughness of 164.43 g; and an extensibility of 7.99 mm.

13. A method of preparing a tapioca tortilla comprising:
sheeting and cutting a dough made from tapioca into individual tapioca tortilla bases, each having upper and lower surfaces;
adding tapioca granules upon the upper surfaces of the tapioca tortilla bases, wherein more than half of the tapioca granules are at least 600 μm in size and each tapioca granule consists essentially of tapioca;
pressing the tapioca granules into the tapioca tortilla bases; and
cooking the tapioca tortilla bases with the tapioca granules to form tapioca tortillas, with an upper surface of each tapioca tortilla being rough and undulated due to the tapioca granules.

14. The method of claim 13 , further comprising: wetting the tapioca tortilla bases prior to adding the tapioca granules upon the upper surfaces of the tapioca tortilla bases.

15. The method of claim 14 , further comprising: pre-hydrating the tapioca granules prior to addition upon the upper surfaces of the tapioca tortilla bases.

16. The method of claim 13 , wherein approximately 5-8 grams of the tapioca granules are added upon the upper surface of each of the tapioca tortilla bases.

17. The method of claim 13 , further comprising: forming the dough for the tapioca tortilla bases from dry and liquid components, the dry components including tapioca, salt, an emulsifier, a hydrocolloid and an enzyme, and the liquid ingredients including water and glycerin.

18. The method of claim 17 , wherein the dough for the tapioca tortilla base consists of tapioca, water, glycerin, salt, a hydrocolloid, monoglycerides, an enzyme, at least one preservative, and a pH limiter.

19. The method of claim 18 , further comprising: forming the dough from a composition of approximately 40-60% tapioca, approximately 36-55% water, about 3-3.5% glycerin, about 1-1.5% salt, about 2-2.5% of the hydrocolloid, less than 1% monoglycerides, about 0.25% of the enzyme, about 0.10% of the at least one preservative, and about 0.05-0.10% of the pH limiter, with all percentages being by weight of the composition.

20. The method of claim 13 , further comprising: forming the tapioca tortilla to have at least two of: a pH of 4.82; a water activity (A w ) of 0.925; a percentage moisture of 31.86; a toughness of 164.43 g; and an extensibility of 7.99 mm.

Assignees

• Gen Mills Inc

Inventors

• Anand Aarti
• Cammarota Carina Claudia
• Murgui Xabier
• Garcia Jonas Plaza

Classifications

• A21D13/20

  Partially or completely coated products (multi-layered bakery products with coatings A21D13/13, A21D13/17) · CPC title

• A21D13/00

  Finished or partly finished bakery products · CPC title

• A21D2/00

  Treatment of flour or dough by adding materials thereto before or during baking (batters, dough or mixtures before baking A21D10/00) · CPC title

• A21D13/22

  coated before baking · CPC title

• A21D13/42 Primary

  Tortillas · CPC title