Organic light-emitting display apparatus and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-10879317-B2
Application number	US-201615203735-A
Country	US
Kind code	B2
Filing date	Jul 6, 2016
Priority date	Dec 28, 2015
Publication date	Dec 29, 2020
Grant date	Dec 29, 2020

Abstract

An organic light-emitting display apparatus includes a substrate; a pixel electrode over the substrate; a pixel-defining layer including an opening that exposes at least a portion of the pixel electrode; an intermediate layer, which is over the portion of the pixel electrode exposed by the opening and includes an organic emission layer; a counter electrode over the intermediate layer; and an encapsulating structure, which is over the counter electrode and includes at least one inorganic layer and at least one organic layer, and the at least one organic layer includes quantum dots and is in the opening.

First claim

What is claimed is:

1. An organic light-emitting display apparatus comprising:
a substrate;
a pixel electrode over the substrate;
a pixel-defining layer comprising an opening that exposes at least a portion of the pixel electrode;
an intermediate layer, which is over the portion of the pixel electrode exposed by the opening and comprises an organic emission layer;
a counter electrode covering the entirety of the intermediate layer; and
an encapsulating structure, which is over the counter electrode and comprises at least one inorganic layer and at least one organic layer, wherein the at least one inorganic layer is in the opening and extends outside the opening, and wherein the at least one organic layer comprises quantum dots and is formed in the opening such that a thickness of the encapsulating structure in the opening is greater than a thickness of the encapsulating structure outside the opening.

2. The organic light-emitting display apparatus of claim 1 , wherein the thickness of the at least one organic layer comprising the quantum dots is less than or equal to about 20 μm.

3. The organic light-emitting display apparatus of claim 1 , wherein the at least one inorganic layer has a thickness less than or equal to about 5 μm and comprises at least one of silicon nitride (SiN x ), silicon oxide (SiO 2 ), silicon oxynitride (SiO x N y ) or aluminum oxide (Al 2 O 3 ).

4. The organic light-emitting display apparatus of claim 1 , wherein the pixel electrode comprises a reflective electrode that reflects light, and
the counter electrode comprises a transparent or semi-transparent electrode that at least partially transmits light therethrough.

5. The organic light-emitting display apparatus of claim 1 , wherein the organic emission layer emits blue light.

6. The organic light-emitting display apparatus of claim 5 , wherein the quantum dots absorb at least a part of the blue light and emit yellow light, and
at least a part of the blue light is transmitted through the at least one organic layer comprising the quantum dots.

7. The organic light-emitting display apparatus of claim 1 , wherein the at least one inorganic layer comprises a first inorganic layer over the counter electrode and a second inorganic layer over the first inorganic layer, and
the at least one organic layer comprising the quantum dots comprises a lower organic layer between the first inorganic layer and the second inorganic layer.

8. The organic light-emitting display apparatus of claim 7 , wherein the second inorganic layer comprises a first area directly contacting the first inorganic layer, and a second area that is spaced apart from the first inorganic layer by the lower organic layer.

9. The organic light-emitting display apparatus of claim 7 , wherein the at least one organic layer comprising the quantum dots further comprises an upper organic layer over the second inorganic layer, and
the at least one inorganic layer further comprises a third inorganic layer over the upper organic layer.

10. The organic light-emitting display apparatus of claim 1 , wherein the pixel electrode comprises a first pixel electrode, a second pixel electrode, and a third pixel electrode that are apart from one another,
the pixel-defining layer comprises a first opening, a second opening, and a third opening that expose at least portions of the first pixel electrode, the second pixel electrode, and the third pixel electrode, respectively, and
the intermediate layer comprises a first intermediate layer over the first pixel electrode, a second intermediate layer over the second pixel electrode, and a third intermediate layer over the third pixel electrode.

11. The organic light-emitting display apparatus of claim 10 , wherein the at least one organic layer comprising the quantum dots comprises a first organic layer that is in the first opening and comprises first quantum dots of the quantum dots, a second organic layer that is in the second opening and comprises second quantum dots of the quantum dots, and a third organic layer that is in the third opening and comprises third quantum dots of the quantum dots.

12. The organic light-emitting display apparatus of claim 11 , wherein the first intermediate layer, the second intermediate layer, and the third intermediate layer emit red light, green light, and blue light, respectively, and
the first quantum dots, the second quantum dots, and the third quantum dots are red quantum dots, green quantum dots, and blue quantum dots, respectively.

13. The organic light-emitting display apparatus of claim 11 , wherein all of the first intermediate layer, the second intermediate layer, and the third intermediate layer emit white light, and
the first quantum dots, the second quantum dots, and the third quantum dots are red quantum dots, green quantum dots, and blue quantum dots, respectively.

14. The organic light-emitting display apparatus of claim 11 , wherein the first organic layer, the second organic layer, and the third organic layer are separated from one another by the pixel-defining layer.

15. A method of manufacturing an organic light-emitting display apparatus, the method comprising:
forming a pixel electrode over a substrate;
forming a pixel-defining layer over the pixel electrode, the pixel-defining layer comprising an opening that exposes at least a portion of the pixel electrode;
forming an intermediate layer over the portion of the pixel electrode exposed by the opening, the intermediate layer comprising an organic emission layer;
forming a counter electrode covering the entirety of the intermediate layer; and
forming an encapsulating structure over the counter electrode, the encapsulating structure comprising at least one inorganic layer and at least one organic layer, wherein the at least one inorganic layer is in the opening and extends outside the opening, and wherein the at least one organic layer comprises quantum dots and is formed in the opening such that a thickness of the encapsulating structure in the opening is greater than a thickness of the encapsulating structure outside the opening.

16. The method of claim 15 , wherein the thickness of the at least one organic layer comprising the quantum dots is less than or equal to about 20 μm.

17. The method of claim 15 , wherein the at least one inorganic layer has a thickness less than or equal to about 5 μm and comprises at least one of silicon nitride (SiN x ), silicon oxide (SiO 2 ), silicon oxynitride (SiO x N y ), and aluminum oxide (Al 2 O 3 ).

18. The method of claim 15 , wherein the forming of the encapsulating structure comprises:
forming a first inorganic layer of the at least one inorganic layer over the counter electrode;
forming an organic layer of the at least one organic layer comprising the quantum dots over the first inorganic layer; and
forming a second inorganic layer of the at least one inorganic layer over the organic layer.

19. The method of claim 18 , wherein the forming of the organic layer comprises:
forming an organic material having dispersed therein the quantum dots in the opening included in the pixel-defining layer via inkjet-printing; and
curing the organic material having dispersed therein the quantum dots.

20. The method of claim 18 , wherein the forming of the second inorganic layer comprises forming the second inorganic layer to comprise a first area directly contacting the first inorganic layer, and a second area that is spaced apart from the first inorganic layer by the organic layer including the qua

Assignees

• Samsung Display Co Ltd

Inventors

• Yun Wonmin
• Kim Yisu
• Park Eungseok
• Lee Byoungduk
• Chung Yunah
• Cho Yoonhyeung
• Ju Yongchan

Classifications

• H10K59/8731 Primary

  multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers · CPC title

• H10K59/80524

  Transparent cathodes, e.g. comprising thin metal layers · CPC title

• H10K59/80518

  Reflective anodes, e.g. ITO combined with thick metallic layers · CPC title

• H10K2102/351

  Thickness · CPC title

• H10K59/122

  Pixel-defining structures or layers, e.g. banks · CPC title