Bumper cross member system for a motor vehicle, modular system, and motor vehicle having such a bumper cross member system

Patent metadata

Field	Value
Publication number	US-10870403-B2
Application number	US-201816204752-A
Country	US
Kind code	B2
Filing date	Nov 29, 2018
Priority date	Dec 6, 2017
Publication date	Dec 22, 2020
Grant date	Dec 22, 2020

Abstract

A bumper cross member system for a motor vehicle having a base structure including a bumper cross member that, in the post-assembly position, extends transversely relative to the vehicle, and two crash boxes that, in the post-assembly position, extend from the bumper cross member longitudinally relative to the vehicle, at least one of the following add-on elements being configured on the base structure: a cross member expansion element, which, starting from an outer side of the bumper cross member, extends transversely relative to the vehicle outwardly in such a way that an extended base structure having an enlarged width is obtained, and/or a crash box extender element that extends from the bumper cross member in the post-assembly position forwardly longitudinally relative to the vehicle in such a way that an extended base structure having an elongated crash box is obtained. Also, a modular system and a motor vehicle having a bumper cross member system.

First claim

The invention claimed is:

1. A bumper cross member system for a motor vehicle, the cross member system having a base structure comprising:
a bumper cross member that extends in a post-assembly position transversely relative to the vehicle,
a first crash box and a second crash box, wherein, in the post-assembly position, the first crash box and the second crash box extend rearwardly from the bumper cross member longitudinally relative to the vehicle, and
at least one add-on-element configured on the base structure, wherein:
the at least one add-on-element comprises a first crash box extender element and a second crash box extender,
the first crash box extender and the second crash box extender extend forwardly from the bumper cross member in the post-assembly position forwardly longitudinally relative to the vehicle in such a way that an extended base structure having an elongated crash box is obtained,
a profile cross section of the first crash box and a profile cross section of the first crash box extender:
are serially disposed longitudinally relative to the vehicle, and
completely overlap transversely relative to the vehicle to form a first common effective path extending longitudinally relative to the vehicle, and

a profile cross section of the second crash box and a profile cross section of the second crash box extender:
are serially disposed longitudinally relative to the vehicle, and
completely overlap transversely relative to the vehicle to form a second common effective path extending longitudinally relative to the vehicle.

2. The bumper cross member system as recited in claim 1 , wherein the bumper cross member is formed of a profile that is open in cross section.

3. The bumper cross member system as recited in claim 1 , wherein the first crash box and the first crash box element are each formed by a profile that is closed in cross section, and the second crash box and the second crash box extender are each formed by a profile that is closed in cross section.

4. The bumper cross member system as recited in claim 1 , wherein the bumper cross member is formed of a profile that is open in cross section and includes at least two sides, and of a reinforcing structure, which stabilizes two sides of the profile relative to one another, extends between the two sides thereof.

5. The bumper cross member system according to claim 4 , wherein:
a bore that extends longitudinally relative to the vehicle in the post-assembly state is formed in at least one of the reinforcing structure and the at least one add-on element;
the reinforcing structure is disposed in a recess formed in the profile of the bumper cross member; or
the reinforcing structure is disposed to grip around the bumper cross member.

6. The bumper cross member system according to claim 4 , wherein the at least one add-on element is permanently connected to at least one of the reinforcing structure and to the base structure.

7. The bumper cross member system as recited in claim 1 , wherein the at least one add-on element has at least one joint face that is urged into contact with at least one of the base structure and a reinforcing structure or the crash box extender has at least one crease.

8. The bumper cross member system as recited in claim 1 , wherein at least one tab of material, serving as a joint face on the at least one add-on element, is configured for connection to at least one of the bumper cross member, a reinforcing structure, the first crash box and the second crash box.

9. A modular system having a bumper cross member system according to claim 1 , wherein a base structure is combined with various add-on elements to provide motor vehicles with at least one of a bumper cross member that differs in width, and a crash box that differs in effective length.

10. A motor vehicle having a bumper cross member system according to claim 1 .

11. The bumper cross member system as recited in claim 1 , wherein the at least one add-on-element further comprises a cross member expansion which, starting from an outer side of the bumper cross member, extends transversely relative to the vehicle outwardly.

12. The bumper cross member system as recited in claim 11 , wherein the cross member expansion is partially adapted to the profile at least in a region directly laterally adjoining the bumper cross member, such that the cross member expansion and the bumper cross member partially overlap transversely relative to the vehicle.

Assignees

• Volkswagen Ag

Inventors

• Lattorff Jens
• Decker Nils
• Oehmke Bernd

Classifications

• B60R19/34 Primary

  destroyed upon impact, e.g. one-shot type · CPC title

• B60R19/18

  {characterised by the cross-section;} Means within the bumper to absorb impact · CPC title

• B60R2019/1806

  Structural beams therefor, e.g. shock-absorbing · CPC title

• B60R19/04 Primary

  formed from more than one section {in a side-by-side arrangement} · CPC title