Temperature-based electromagnetic switching

Patent metadata

Field	Value
Publication number	US-10866284-B2
Application number	US-201816141469-A
Country	US
Kind code	B2
Filing date	Sep 25, 2018
Priority date	Nov 6, 2014
Publication date	Dec 15, 2020
Grant date	Dec 15, 2020

Abstract

One embodiment describes a method that includes determining, using a control circuitry, temperature of a switching device before a make operation by applying a measurement current to an operating coil of the switching device, wherein the measurement current is insufficient to make the switching device; and determining voltage at the operating coil when the measurement current is applied, in which the voltage at the operating coil is directly related to the temperature. The method further includes determining, using the control circuitry, when to apply a pull-in current to the operating coil to close the switching device based at least in part on the voltage at the operating coil, such that the switching device makes at a desired time.

First claim

The invention claimed is:

1. A method comprising:
in a system comprising a plurality of electromechanical switches each having a respective operating coil controllable to make and break conductive paths between movable and stationary contacts, determining a signal based upon temperature associated with each operating coil; and
based upon the determined temperature signals, applying a pull-in current to each operating coil to close the respective switching device to make the respective conductive paths at desired make times, or removing current to each operating coil to open the respective switching device to break the respective conductive paths at desired break times, wherein the desired make and break times are based at least in part on desired points in a waveform of incoming alternating current power applied to the switches, and wherein the desired points are at least partially based upon a voltage and/or current zero crossing, or a phase-to-phase zero crossing.

2. The method of claim 1 , wherein the temperature signals are determined by at least one of: applying a measurement current to the respective operating coils, and detecting a temperature-related signal via sensors associated with the switches.

3. The method of claim 1 , wherein each switch carries power for only one phase of three-phase power.

4. The method of claim 1 , comprising controlling a magnitude of pull-in current applied to each operating coil based upon the determined temperatures.

5. The method of claim 1 , comprising controlling a time of application of the pull-in current applied to each operating coil based upon the determined temperature signals.

6. The method of claim 1 , comprising altering switching times of the operating coils over different cycles of making of the switches to provide consistent operation of the switches.

7. The method of claim 1 , wherein the system comprises coil control circuitry configured to control application of current to the operating coils to make two phases of three-phase power at a first desired time, and then to make a third phase of the three-phase power at a second time after the first time, or to break one phase of three-phase power at a first desired time, and then to break two remaining phases of the three-phase power at a second time after the first time.

8. The method of claim 1 , wherein at least one of the desired points comprise a current zero-crossing or a phase-to-phase voltage crossing.

9. A method comprising:
in a system comprising a plurality of electromechanical switches each having a respective operating coil controllable to make and break conductive paths between movable and stationary contacts, monitoring temperature-indicative signals from sensors associated with the switches;
based upon the temperature-indicative signals, applying a pull-in current to each operating coil to close the respective switching device to make the respective conductive paths at desired make times, or removing current to each operating coil to open the respective switching device to break the respective conductive paths at desired break times, wherein the desired make and break times are based at least in part on desired points in a waveform of incoming alternating current power applied to the switches; and
altering switching times of the operating coils over different cycles of making of the switches to provide consistent operation of the switches.

10. The method of claim 9 , wherein each switch carries power for only one phase of three-phase power.

11. The method of claim 9 , wherein the system comprises coil control circuitry configured to control application of current to the operating coils to make two phases of three-phase power at a first desired time, and then to make a third phase of the three-phase power at a second time after the first time, or to break one phase of three-phase power at a first desired time, and then to break two remaining phases of the three-phase power at a second time after the first time.

12. The method of claim 9 , wherein at least one of the desired points comprise a current zero-crossing or a phase-to-phase voltage crossing.

13. A system comprising:
a plurality of electromechanical switches each having an operating coil controllable to make and break conductive paths between movable and stationary contacts;
means for determining temperature signals based on a temperature associated with each operating coil; and
control circuitry configured command, based upon the determined temperature signals, application a pull-in current to each operating coil to close the respective switching device to make the respective conductive paths at desired times, or removal of current to each operating coil to open the respective switching device to break the respective conductive paths at desired break times, wherein the desired make and break times are based at least in part on desired points in a waveform of incoming alternating current power applied to the switches, wherein the desired points are at least partially based upon a voltage and/or current zero crossing, or a phase-to-phase zero crossing.

14. The system of claim 13 , wherein each switch carries power for only one phase of three-phase power.

15. The system of claim 13 , wherein the control circuitry is configured to alter switching times of the operating coils over different cycles of making of the switches to provide consistent operation of the switches.

16. The system of claim 13 , wherein the control circuitry is configured to control application of current to the operating coils to make two phases of three-phase power at a first desired time, and then to make a third phase of the three-phase power at a second time after the first time, or to break one phase of three-phase power at a first desired time, and then to break two remaining phases of the three-phase power at a second time after the first time.

17. The system of claim 13 , wherein the control circuitry is configured to control a magnitude of pull-in current applied to each operating coil based upon the determined temperatures.

18. The system of claim 13 , wherein the control circuitry is configured to control a time of application of the pull-in current applied to each operating coil based upon the determined temperature signals.

Assignees

• Rockwell Automation Tech Inc

Inventors

• Bock Christopher H
• Wieloch Christopher J
• Kinsella James J
• Dziekonski Stefan T

Classifications

• H01H50/16 Primary

  Magnetic circuit arrangements · CPC title

• H02P1/26

  for starting an individual polyphase induction motor · CPC title

• H01H50/002

  particular to three-phase electromagnetic relays (synchronous switching H01H9/563) · CPC title

• G01R31/3274

  Details related to measuring, e.g. sensing, displaying or computing; Measuring of variables related to the contact pieces, e.g. wear, position or resistance (measuring contact resistance G01R27/205) · CPC title

• H01H47/26

  having thermo-sensitive input · CPC title