Rotational angle sensor

Patent metadata

Field	Value
Publication number	US-10866121-B2
Application number	US-201716079897-A
Country	US
Kind code	B2
Filing date	Feb 24, 2017
Priority date	Feb 24, 2016
Publication date	Dec 15, 2020
Grant date	Dec 15, 2020

Abstract

A rotational angle sensor includes a stator element and a rotor element. The stator element has a stator transmitting coil, a stator circuit board with first and second planes, and at least two identically configured stator receiving coils arranged within the stator transmitting coil on the stator circuit board angularly offset from each other. The rotor element is mounted rotatably about a rotational axis relative to the stator element. The stator transmitting coil is inductively coupled to the stator receiving coils via the rotor element such that the inductive coupling is configured with reference to a rotational angle between the stator element and the rotor element so that the stator transmitting coil induces at least two angle-dependent alternating voltages in the stator receiving coils. The stator transmitting coil has coil conducting tracks positioned on the first and second planes of the stator circuit board. The coil conducting tracks on the first plane are interrupted in a passage region, and are connected to diverting tracks on the second plane by vias. The stator receiving coils have connection conductors on the first plane lead from stator receiving coil connections within the stator transmitting coil, through the passage region, and to circuit board connections for the stator receiving coils. Each connection conductor is curved so as to form a conductor loop in order to compensate differently sized coil areas of the stator receiving coils formed by connection conductors of different lengths within the stator transmitting coil.

First claim

The invention claimed is:

1. A rotational angle sensor, comprising:
a stator element, including:
a stator printed circuit board having a first plane, and a second plane having diverting tracks;
a stator transmitting coil having coil conductor tracks in the first plane of the stator printed circuit board and further coil conducting tracks in the second plane of the stator printed circuit board, wherein the coil conducting tracks in the first plane are interrupted so as to form a passage region, and are connected to the diverting tracks on the second plane of the stator printed circuit board via plated-through holes; and
at least two identically configured stator receiving coils angularly offset relative to each other, and arranged on the stator printed circuit board and within the stator transmitting coil, wherein:
each of the at least two stator receiving coils has:
stator receiving coil connections located within the stator transmitting coil; and
connection conductors led from the stator receiving coil connections, through the passage region, and to printed circuit board connections for the at least two stator receiving coils;
the connection conductors have different lengths within the stator transmitting coil, such that the at least two stator receiving coils have differently sized coil areas; and

one of the connection conductors is curved so as to form a conductor loop that compensates for the differently sized coil areas; and

a rotor element mounted rotatably about an axis of rotation relative to the stator element;
wherein the stator transmitting coil is inductively coupled to the at least two stator receiving coils via the rotor element such that the inductive coupling between the stator transmitting coil and the at least two stator receiving coils is configured with reference to a rotational angle between the stator element and the rotor element, so that the stator transmitting coil induces at least two angle-dependent AC voltages in the at least two stator receiving coils.

2. The rotational angle sensor as claimed in claim 1 , wherein the one of the connection conductors that forms the conductor loop extends toward the passage region in a circumferential direction within the stator transmitting coil, and extends in an opposite direction outside the stator transmitting coil.

3. The rotational angle sensor as claimed in claim 1 , wherein:
the conductor loop, proceeding from the passage region, has:
a first region with an increasing radial distance relative to the stator transmitting coil; and
a second portion, adjacent to the first region, with a decreasing radial distance with respect to the stator transmitting coil; and

the conductor loop is connected to one of the printed circuit board connections via the second portion.

4. The rotational angle sensor as claimed in claim 1 , wherein the plated-through holes for the diverting tracks are arranged radially within the conductor loop.

5. The rotational angle sensor as claimed in claim 1 , wherein the connection conductors of one of the at least two stator receiving coils extend parallel from associated stator receiving coil connections through the passage region.

6. The rotational angle sensor as claimed in claim 1 , wherein the diverting tracks extend radially outside the coil conductor tracks of the stator transmitting coil in the second plane.

7. The rotational angle sensor as claimed in claim 1 , wherein at least one of:
each of the at least two stator receiving coils has at least two oppositely directed partial windings;
each of the at least two stator receiving coils is formed from conductor tracks in the first plane and the second plane of the stator printed circuit board; and
conductor tracks of two of the at least two stator receiving coils which are arranged in different planes of the stator printed circuit board cross over each other.

8. The rotational angle sensor as claimed in claim 1 , wherein:
the rotor element has a rotor receiving coil and a rotor transmitting coil, electrically connected to each other;
the rotor receiving coil is inductively coupled to the stator transmitting coil such that an electromagnetic field generated by the stator transmitting coil induces a current in the rotor receiving coil that flows through the rotor transmitting coil so that the rotor transmitting coil generates a further electromagnetic field; and
the at least two stator receiving coils are inductively coupled to the rotor transmitting coil such that the inductive coupling between the at least two stator receiving coils and the rotor transmitting coil is configured with reference to a rotational angle between the stator element and the rotor element, and such that the further electromagnetic field generated by the rotor receiving coil induces at least two angle-dependent AC voltages in the at least two stator receiving coils.

9. The rotational angle sensor as claimed in claim 8 , wherein the rotor transmitting coil is divided into at least two partial windings oriented in opposite directions.

10. The rotational angle sensor as claimed in claim 9 , wherein the at least two partial windings of the rotor transmitting coil are configured in sickle-shaped fashion.

Assignees

• Bosch Gmbh Robert

Inventors

• Utermoehlen Fabian
• Merz Andreas

Classifications

• G01D5/24438

  Special design of the sensing element or scale · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H01F5/04

  Arrangements of electric connections to coils, e.g. leads · CPC title

• G01D5/208

  using polyphase currents · CPC title

• G01D5/2053 Primary

  by a movable non-ferromagnetic conductive element · CPC title