Concrete protective agent and preparation method thereof, and concrete protective film and preparation method thereof

Patent metadata

Field	Value
Publication number	US-10851024-B2
Application number	US-201716463468-A
Country	US
Kind code	B2
Filing date	Jun 7, 2017
Priority date	Nov 25, 2016
Publication date	Dec 1, 2020
Grant date	Dec 1, 2020

Abstract

The present invention provides a concrete protective agent and a preparation method thereof, and a concrete protective film and a preparation method thereof. The concrete protective agent provided in the present invention includes the following components: water, oxalic acid, a defoaming agent, and a film-forming agent. When the concrete protective agent provided in the present invention is used for concrete protection, oxalic acid in the protective agent can react with calcium ions in concrete for in situ generation of calcium oxalate monohydrate inside and on a surface of concrete to obtain a protective film with strong adhesion to concrete. The film-forming agent in the protective agent is used as a template to adjust and control growth of calcium oxalate crystals, so as to improve waterproof performance and corrosion resistance to sulfate and chloride ions of the protective film. Preparation methods provided in the present invention are simple and practical and are suitable for mass production.

First claim

What is claimed is:

1. A concrete protective agent, comprising the following components: water, oxalic acid, a defoaming agent, and a film-forming agent, wherein a ratio of an amount of substance of oxalic acid to a volume of water is (0.5-3) mol:1 L.

2. The concrete protective agent according to claim 1 , wherein a mass percent of the defoaming agent relative to water is 1% to 3%.

3. The concrete protective agent according to claim 1 , wherein the defoaming agent comprises one or more of emulsifying silicone oil, higher alcohol fatty acid ester complex, polyoxyethylene polyoxypropylene pentaerythritol ether, polyoxyethylene polyoxypropylene ether, polyoxypropylene glycerol ether, polyoxypropylene-polyoxyethylene glycerol ether, and polydimethylsiloxane.

4. The concrete protective agent according to claim 3 , wherein the defoaming agent comprises a combination of higher alcohol fatty acid ester complex and polyoxypropylene glycerol ether or a combination of emulsifying silicone oil and polyoxyethylene polyoxypropylene ether.

5. The concrete protective agent according to claim 4 , wherein the defoaming agent comprises a combination of higher alcohol fatty acid ester complex and polyoxypropylene glycerol ether, and wherein a mass ratio of the higher alcohol fatty acid ester complex to the polyoxypropylene glycerol ether is (5-9):(5-10).

6. The concrete protective agent according to claim 4 , wherein the defoaming agent comprises a combination of emulsifying silicone oil and polyoxyethylene polyoxypropylene ether, and wherein a mass ratio of the emulsifying silicone oil to the polyoxyethylene polyoxypropylene ether is (1-4):(0.3-0.6).

7. The concrete protective agent according to claim 1 , wherein a mass percent of the film-forming agent in water is 0.5% to 2%.

8. The concrete protective agent according to claim 1 , wherein the film-forming agent comprises one or more of propylenephenoxythol, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, polyvinyl alcohol, chondroitin sulfate, butadiene resin, polyurethane, and nitrocellulose.

9. The concrete protective agent according to claim 8 , wherein the film-forming agent is a combination of polyurethane and nitrocellulose or a combination of polyvinyl alcohol and 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate.

10. The concrete protective agent according to claim 9 , wherein the film-forming agent is a combination of polyurethane and nitrocellulose, and wherein a mass ratio of the polyurethane to the nitrocellulose is (2-2.5):(2-3).

11. The concrete protective agent according to claim 9 , wherein the film-forming agent is a combination of polyvinyl alcohol and 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, and wherein a mass ratio of the polyvinyl alcohol to the 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate is (1-3):(0.2-0.5).

12. A preparation method of the concrete protective agent according to claim 1 , comprising the following steps:
mixing water with oxalic acid to obtain an oxalic acid solution; and
mixing the oxalic acid solution with a defoaming agent and a film-forming agent to obtain the concrete protective agent.

13. A preparation method of a concrete protective film, wherein the concrete protective agent according to claim 1 is coated on a surface of hardened concrete and dried to obtain a concrete protective film.

14. The preparation method according to claim 13 , wherein a coating amount of the concrete protective agent is 3000 g/m 2 to 4000 g/m 2 .

15. A preparation method of a concrete protective film, wherein the concrete protective agent prepared by using the preparation method according to claim 12 is coated on a surface of hardened concrete and dried to obtain a concrete protective film.

16. The preparation method according to claim 14 , wherein a coating amount of the concrete protective agent is 3000 g/m 2 to 4000 g/m 2 .

17. The concrete protective film prepared by using the preparation method according to claim 13 , wherein a thickness of the concrete protective film is 20 μm to 40 μm.

18. The concrete protective film according to claim 17 , wherein the concrete protective film comprises calcium oxalate and calcium carbonate.

19. The concrete protective film according to claim 18 , wherein the calcium oxalate is calcium oxalate monohydrate.

Assignees

• Univ Shenzhen

Inventors

• Ding Zhu
• Tian Bingyao
• Wang Mingyan
• Zhou Zhiwei
• Sun Chen

Classifications

• C04B41/62 Primary

  with organic materials · CPC title

• C04B2111/27

  Water resistance, i.e. waterproof or water-repellent materials · CPC title

• C04B41/46 Primary

  with organic materials · CPC title

• C04B41/63 Primary

  Macromolecular compounds · CPC title

• C04B41/4896

  Polyethers · CPC title