Method of curing reinforced concrete

Patent metadata

Field	Value
Publication number	US-12091367-B2
Application number	US-202117512631-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Oct 27, 2021
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

The method of curing reinforced concrete uses a liquid membrane-forming curing compound for the curing of reinforced concrete, but without fully coating the reinforced concrete with the curing compound, thus allowing for oxygen permeation through the reinforced concrete to effect passive layer formation on steel rebar embedded in the reinforced concrete. Prior to curing, a mask is applied to at least one surface of a slab of reinforced concrete, such that the mask covers about 10% of the surface area of the at least one surface. The at least one surface of the slab of reinforced concrete is then coated with a liquid membrane-forming curing compound. The liquid membrane-forming curing compound is allowed to dry, thus forming a curing compound layer on the at least one surface of the slab of reinforced concrete. The mask is then removed to form at least one uncoated region.

First claim

We claim:

1. A method of curing reinforced concrete, comprising the steps of:
applying a mask to at least one surface of a slab of reinforced concrete, the mask covering about 10% of the surface area of the at least one surface;
coating, a first time, the at least one surface of the slab of reinforced concrete with a liquid membrane-forming curing compound to provide a first coating;
coating, a second time, the at least one surface of the slab of reinforced concrete with a liquid membrane-forming curing compound applied at right angles to the first coating;
drying the liquid membrane-forming curing compound to form a curing compound layer on the about 90% unmasked area of the at least one surface of the slab of reinforced concrete; and
removing the mask from the at least one surface of the slab of reinforced concrete to form at least one uncoated region on the at least one surface of the slab of reinforced concrete,
wherein the at least one uncoated region on the at least one surface of the slab allows environmental oxygen to permeate into the slab of reinforced concrete to effect passive layer formation on steel rebar embedded in the reinforced concrete.

2. The method of curing reinforced concrete as recited in claim 1 , wherein the step of applying a mask to the at least one surface of the slab of reinforced concrete comprises partially covering the at least one surface of the slab of reinforced concrete with adhesive tape.

3. The method of curing reinforced concrete as recited in claim 1 , wherein the liquid membrane-forming compound comprises a curing compound selected from the group consisting of a paraffin emulsion-based liquid membrane-forming curing compound, a bitumen-based liquid membrane-forming curing compound, and a wax-based liquid membrane-forming curing compound.

4. Reinforced concrete made according to the method of claim 1 .

Assignees

• Alhozaimy Abdulrahman
• Hussain Raja Rizwan
• Al Negheimish Abdulaziz
• Univ King Saud

Inventors

• Alhozaimy Abdulrahman
• Hussain Raja Rizwan
• Al-Negheimish Abdulaziz

Classifications

• C04B41/009

  characterised by the material treated · CPC title

• C04B41/478

  Bitumen, asphalt, e.g. paraffin · CPC title

• C04B41/62 Primary

  with organic materials · CPC title

• C04B28/02

  containing hydraulic cements other than calcium sulfates · CPC title

• C04B41/4572

  Partial coating or impregnation of the surface of the substrate · CPC title