Fuel injection control system and fuel injection control method for diesel engine

Patent metadata

Field	Value
Publication number	US-10837397-B2
Application number	US-201916443731-A
Country	US
Kind code	B2
Filing date	Jun 17, 2019
Priority date	Jun 28, 2018
Publication date	Nov 17, 2020
Grant date	Nov 17, 2020

Abstract

A fuel injection control causes a fuel injection valve to execute at least: a main injection to inject fuel at timing when a piston is positioned near a compression top dead center; a pilot injection to inject the fuel at timing earlier than the main injection; and a low penetration injection to inject the fuel at timing earlier than the pilot injection or timing later than the main injection. The fuel injection control device includes: a first injection control module that executes at least one of the main injection or the pilot injection at timing to inject the fuel toward a joint portion of a cavity; and a second injection control module that executes the low penetration injection to inject the fuel only into a radial central region of a combustion chamber.

First claim

What is claimed is:

1. A fuel injection control system for a diesel engine, the fuel injection control system comprising:
a combustion chamber of an engine, formed with a lower surface of a cylinder head, a cylinder, and a crown surface of a piston;
a fuel injection valve configured to inject fuel into the combustion chamber; and
a fuel injection control device including a processor and configured to control an operation of the fuel injection valve; wherein
the crown surface of the piston includes a cavity,
the cavity includes:
a first cavity portion disposed in a radial central region of the crown surface, the first cavity portion including a first bottom having a first depth in a cylinder axial direction;
a second cavity portion disposed on an outer peripheral side of the first cavity portion in the crown surface, the second cavity portion including a second bottom having a depth shallower than the first depth in the cylinder axial direction; and
a joint portion connecting the first cavity portion and the second cavity portion,

the fuel injection valve is configured to inject the fuel toward the cavity and is disposed at or near a radial center of the combustion chamber,
the fuel injection control device is configured to cause the fuel injection valve to execute at least: a main injection to inject the fuel at timing when the piston is positioned near a compression top dead center; a pilot injection to inject the fuel at timing earlier than the main injection; and a low penetration injection to inject the fuel at timing earlier than the pilot injection or timing later than the main injection,
the fuel injection control device is configured to execute:
a first injection control module to execute at least one of the main injection or the pilot injection at timing of injecting the fuel toward the joint portion; and
a second injection control module to execute the low penetration injection to inject the fuel only into the radial central region of the combustion chamber, and

an injection amount of the low penetration injection is smaller than an injection amount of the pilot injection and smaller than an injection amount of the main injection.

2. The fuel injection control system according to claim 1 , wherein
the fuel injection control device prohibits the low penetration injection when spray penetration of the main injection or the pilot injection is larger than a predetermined setting amount.

3. The fuel injection control system according to claim 1 , wherein
the fuel injection control device prohibits the low penetration injection under a condition that an oxygen amount in the radial central region of the combustion chamber is equal to or less than a predetermined value.

4. The fuel injection control system according to claim 1 , wherein
the second injection control module executes the low penetration injection to cause an outer edge of the radial central region of the combustion chamber to be a spray penetration.

5. The fuel injection control system according to claim 1 , wherein
the second injection control module corrects the timing of the low penetration injection in accordance with ignition quality of the fuel.

6. The fuel injection control system according to claim 5 , wherein
the diesel engine includes an EGR device that mixes part of an exhaust gas with intake air, and
the second injection control module advances the timing of the low penetration injection when a content of an EGR gas is larger than a predetermined amount.

7. The fuel injection control system according to claim 1 , wherein
the second injection control module estimates an oxygen residual feasible region that is generated in the radial central region of the combustion chamber based on injection pressure, injection amount, and injection timing of the main injection or the pilot injection by the first injection control module, and the second injection control module executes the low penetration injection to cause an outer edge of the oxygen residual feasible region to be a spray penetration.

8. A fuel injection control system for a diesel engine, the fuel injection control system comprising:
a combustion chamber of an engine, formed with a lower surface of a cylinder head, a cylinder, and a crown surface of a piston;
a fuel injection valve configured to inject fuel into the combustion chamber; and
a fuel injection control device including a processor and configured to control an operation of the fuel injection valve; wherein
the crown surface of the piston includes a cavity,
the cavity includes:
a first cavity portion disposed in a radial central region of the crown surface,
the first cavity portion including a first bottom having a first depth in a cylinder axial direction;
a second cavity portion disposed on an outer peripheral side of the first cavity portion in the crown surface, the second cavity portion including a second bottom having a depth shallower than the first depth in the cylinder axial direction; and
a joint portion connecting the first cavity portion and the second cavity portion,

the fuel injection valve is configured to inject the fuel toward the cavity and is disposed at or near a radial center of the combustion chamber,
the fuel injection control device is configured to cause the fuel injection valve to execute at least: a first injection to inject the fuel at timing when the piston is positioned near a compression top dead center; a second injection to inject the fuel at timing earlier than the first injection; and a third injection to inject the fuel at timing earlier than the second injection or timing later than the first injection,
the fuel injection control device is configured to execute:
a first injection control module to execute at least one of the first injection or the second injection at timing of injecting the fuel toward the joint portion; and
a second injection control module to execute the third injection,

the second injection control module:
estimates a rotational diameter of a rotational flow generated in the first cavity portion based on injection pressure, injection amount, and injection timing of the first injection or the second injection by the first injection control module, the rotational flow being an in-cylinder flow of an air-fuel mixture containing the injected fuel;
estimates an oxygen residual feasible region generated in the radial central region of the combustion chamber based on the estimated rotational diameter; and
executes the third injection to spray the fuel only into the estimated oxygen residual feasible region, and

an injection amount of the third injection is smaller than an injection amount of the second injection and smaller than an injection amount of the first injection.

9. The fuel injection control system according to claim 8 , wherein
the second injection control module executes the third injection with an outer edge of the estimated oxygen residual feasible region as a penetration target.

10. A fuel injection control method for a diesel engine, the diesel engine including: a combustion chamber formed with a lower surface of a cylinder head, a cylinder, and a crown surface of a piston; and a fuel injection valve configured to inject fuel into the combustion chamber, wherein the crown surface of the piston of the diesel engine includes a cavity, the cavity including: a first cavity portion disposed in a radial central region of the crown surface, the first cavity portion including a first bottom having a first depth in a cylinder axial direction; a second cavity portion disposed on an outer peripheral side of the first cavity portion in the crown surface, the second cavity portion including a second bottom having a

Assignees

• Mazda Motor

Inventors

• Shirahashi Naotoshi
• Mori Tunehiro
• Iwata Kiyoaki
• Matsubara Takeshi
• Kim Sangkyu

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02D41/403 Primary

  with pilot injections · CPC title

• F02D41/0065

  Specific aspects of external EGR control (constructional details of EGR system F02M26/00) · CPC title

• F02B23/0672

  Omega-piston bowl, i.e. the combustion space having a central projection pointing towards the cylinder head and the surrounding wall being inclined towards the cylinder center axis (the surrounding wall being exactly vertical F02B23/0696) · CPC title

• F02D41/0042

  Controlling the combustible mixture as a function of the canister purging, e.g. control of injected fuel to compensate for deviation of air fuel ratio when purging · CPC title