Drive train design for electric driven vehicles

Patent metadata

Field	Value
Publication number	US-10823276-B2
Application number	US-201815881131-A
Country	US
Kind code	B2
Filing date	Jan 26, 2018
Priority date	Jan 26, 2018
Publication date	Nov 3, 2020
Grant date	Nov 3, 2020

Abstract

A powertrain arrangement for a transverse mounted motor for an electric powered automotive passenger vehicle including opposing wheel shafts for powering two parallel mounted wheels, the shafts rotating about a first axis, the shafts having at least one end torsionally connected with a differential, an electrical rotor torsionally connected with the wheel shafts via a planetary gear train, an electrical stator surrounding the rotor, a casing supporting the rotor and the wheel shafts, the casing encompassing the stator, the casing having a floor forming a lubricant reservoir, and a baffle located in the lubricant reservoir, the baffle having barriers generally transverse to the first axis and at least one of the barriers having a lower window allowing fluid communication underneath the barrier.

First claim

What is claimed is:

1. A powertrain arrangement for a transverse mounted motor for an electric powered automotive passenger vehicle comprising:
opposing wheel shafts for powering two parallel mounted wheels, said shafts rotating about a first axis, said shafts each having at least one end torsionally connected with a differential;
an electrical rotor torsionally connected with said wheel shafts via a planetary gear train;
an electrical stator surrounding said rotor;
a casing supporting said rotor and said wheel shafts, said casing encompassing said stator, said casing having a floor radially spaced outward away from said first axis forming a lubricant reservoir; and
a baffle located in said lubricant reservoir, said baffle having barriers projecting radially inward from said floor toward said first axis generally transverse to said first axis and at least one of said transverse barriers having a window along a radially outward extreme end of said at least one transverse barrier allowing fluid communication on said floor through said at least one transverse barrier.

2. The powertrain arrangement as disclosed in claim 1 wherein said baffle additionally has additional barriers extending generally parallel to said first axis.

3. The powertrain arrangement as disclosed in claim 1 wherein a plurality of said baffle transverse barriers have windows.

4. The powertrain arrangement as disclosed in claim 1 wherein said rotor has a first diameter and said casing floor is distanced from said first axis at a distance equal to or less than 67% of said diameter of said rotor.

5. The powertrain arrangement as described in claim 1 wherein said at least one transverse barrier is curvilinearly configured to impart flow to fluid flowing toward said at least one transverse barrier in a direction away from said at least one transverse barrier taken from one or more of the group of radially inward toward said first axis, reverse and lateral flow directions.

6. The powertrain arrangement as described in claim 1 wherein said baffle has transverse barriers extending radially outward toward said casing floor from a ceiling alternating with said transverse barriers extending from said floor.

7. The powertrain arrangement as described in claim 1 wherein said at least one transverse barrier has a sinusoidal shape.

8. The powertrain arrangement as described in claim 6 wherein said baffle transverse barriers extending radially outward toward said casing floor have a sinusoidal shape.

9. The powertrain arrangement as described in claim 7 wherein said at least one transverse barrier window is between apices of said at least one transverse barrier's sinusoidal shape.

10. A powertrain arrangement for a transverse mounted motor for an electric powered automotive passenger vehicle comprising:
opposing wheel shafts for powering two parallel mounted wheels, said shafts rotating about a first axis, said shafts each having at least one end torsionally connected with a differential;
an electrical rotor torsionally connected with said wheel shafts via a planetary gear train;
an electrical stator surrounding said rotor;
a casing supporting said rotor and said wheel shafts, said casing encompassing said stator, said casing having a floor radially spaced outward away from said first axis forming a lubricant reservoir;
a baffle located in said lubricant reservoir, said baffle having barriers generally transverse to said first axis projecting radially inward from said floor toward said first axis and a plurality of said transverse barriers each having a window along a radially outward extreme end of said respective transverse barrier allowing fluid communication on said floor through said respective transverse barrier; and
wherein said rotor has a first diameter and said casing floor is distanced from said first axis at a distance equal to or less than 67% of said diameter for said rotor.

11. A method of powering an electric powered automotive passenger vehicle comprising:
providing opposing wheel shafts for powering two parallel mounted wheels, said shafts each having at least one end torsionally connected with a differential;
providing a transverse mounted electrical rotor torsionally connected with said wheel shafts via a planetary gear train;
providing an electrical stator surrounding said rotor;
providing a casing supporting said rotor and said wheel shafts, said casing encompassing said stator, said casing having a floor radially spaced outward away from said first axis forming a lubricant reservoir; and
providing a baffle located in said lubricant reservoir, said baffle having barriers generally transverse to said first axis and at last one of said barriers having a window along a radially outward extreme end of said at least one transverse barrier allowing fluid communication on said floor through said at least one transverse barrier.

Assignees

• Borgwarner Inc

Inventors

• Francis Philip J
• Pritchard Larry A

Classifications

• B60K1/00 Primary

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title

• F16H63/3425

  characterised by pawls or wheels · CPC title

• B60K2001/001

  one motor mounted on a propulsion axle for rotating right and left wheels of this axle · CPC title

• F16H57/0476

  Electric machines and gearing, i.e. joint lubrication or cooling or heating thereof · CPC title

• F16H1/28

  with gears having orbital motion · CPC title