Apparatuses for shaping an extrudable material

Patent metadata

Field	Value
Publication number	US-10800085-B2
Application number	US-201715636342-A
Country	US
Kind code	B2
Filing date	Jun 28, 2017
Priority date	Jun 28, 2017
Publication date	Oct 13, 2020
Grant date	Oct 13, 2020

Abstract

An apparatus for shaping an extrudable material comprises a sleeve, comprising a first sleeve end, a sleeve inlet at the first sleeve end, a second sleeve end, opposite the first sleeve end, and a sleeve outlet at the second sleeve end. The extrudable material enters the sleeve through the sleeve inlet and exits the sleeve through the sleeve outlet. The apparatus further comprises an actuation mechanism, selectively operable to change at least one of a size or a shape of the sleeve outlet. The sleeve is sufficiently flexible to enable the actuation mechanism to change at least one of the size or the shape of the sleeve outlet. The sleeve is insufficiently stretchable to enable the actuation mechanism to stretch the sleeve.

First claim

What is claimed is:

1. An apparatus for shaping an extrudable material the apparatus comprising:
a sleeve, comprising a first sleeve end, a sleeve inlet at the first sleeve end, a second sleeve end, opposite the first sleeve end, and a sleeve outlet at the second sleeve end, wherein the extrudable material enters the sleeve through the sleeve inlet and exits the sleeve through the sleeve outlet; and
an actuation mechanism, selectively operable to change at least one of a size or a shape of the sleeve outlet,
wherein:
the sleeve is sufficiently flexible to enable the actuation mechanism to change at least one of the size or the shape of the sleeve outlet; and
the sleeve is insufficiently stretchable to enable the actuation mechanism to stretch the sleeve;
the actuation mechanism further comprises:
a plurality of actuators; and
a plurality of cables, surrounding the sleeve;

each one of the plurality of cables comprises a first cable end, coupled to a corresponding one of the plurality of actuators, and a second cable end, opposite the first cable end, co-movably coupled to the second sleeve end of the sleeve;
each one of the plurality of actuators is selectively operable to pull or push a corresponding one of the plurality of cables to change at least one of the size or the shape of the sleeve outlet of the sleeve;
the apparatus further comprises a support structure;
the actuation mechanism further comprises a plurality of cable tubes, fixed to the support structure;
each one of the plurality of cables passes through a corresponding one of the plurality of cable tubes from a corresponding one of the plurality of actuators to the second sleeve end of the sleeve; and
the support structure is more rigid than the sleeve.

2. The apparatus according to claim 1 , wherein each one of the plurality of cable tubes of the actuation mechanism is more rigid than the corresponding one of the plurality of cables of the actuation mechanism.

3. The apparatus according to claim 1 , wherein the support structure comprises a support tube, defining a cavity, wherein:
the sleeve is within the cavity of the support tube; and
the support tube supports the plurality of cable tubes.

4. The apparatus according to claim 1 wherein:
the support structure comprises a support ring; and
the support ring supports the plurality of actuators.

5. The apparatus according to claim 1 , further comprising a feed tube, comprising a tube inlet and a tube outlet, opposite the tube inlet, wherein:
the support structure is spatially fixed relative to the feed tube;
the sleeve is sealingly coupled to the feed tube so that the sleeve inlet is in communication with the tube outlet; and
the feed tube is more rigid than the sleeve.

6. The apparatus according to claim 5 , further comprising a compression clamp, coupled to the sleeve such that:
a portion of the first sleeve end of the sleeve is interposed between the compression clamp and the feed tube; and
the portion of the first sleeve end of the sleeve is compressed between the compression clamp and the feed tube.

7. The apparatus according to claim 1 , wherein:
the extrudable material advances through the sleeve in a flow direction; and
at least a portion of the second cable end of each one of the plurality of cables is perpendicular to the flow direction of the extrudable material.

8. The apparatus according to claim 1 , wherein:
a first one of the plurality of actuators is selectively operable to pull a first one of the plurality of cables; and
a second one of the plurality of actuators is selectively operable to push a second one of the plurality of cables.

9. The apparatus according to claim 1 , wherein:
the actuation mechanism further comprises a shaping ring, surrounding the sleeve and coupled to the second sleeve end of the sleeve; and
the shaping ring is adjustable to change at least one of the size or the shape of the sleeve outlet.

10. The apparatus according to claim 9 , wherein the shaping ring comprises:
at least four links; and
at least four pivot couplers, each pivotally coupling together two of at least the four links; and
wherein each of at least the four links is more rigid than the sleeve.

11. The apparatus according to claim 10 , wherein the second cable end of each one of the plurality of cables is co-movably coupled to a corresponding one of at least the four pivot couplers.

12. The apparatus according to claim 1 , wherein the sleeve has a thickness and comprises:
a plurality of grooves; and
a plurality of sleeve segments; and
wherein:
adjacent ones of the plurality of sleeve segments are interconnected by a corresponding one of the plurality of grooves;
the thickness of the sleeve at each one of the plurality of grooves is less than the thickness of the sleeve at each one of the plurality of sleeve segments; and
the sleeve is more flexible along any one of the plurality of grooves than across any one of the plurality of sleeve segments.

13. The apparatus according to claim 12 , wherein none of the plurality of grooves intersects any other one of the plurality of grooves.

14. The apparatus according to claim 12 , wherein at least one of the plurality of grooves intersects at least another one of the plurality of grooves.

15. The apparatus according to claim 12 , wherein:
the extrudable material advances through the sleeve in a flow direction; and
at least some of the plurality of grooves are parallel to the flow direction of the extrudable material.

16. The apparatus according to claim 12 , wherein:
the extrudable material advances through the sleeve in a flow direction; and
at least some of the plurality of grooves are perpendicular to the flow direction of the extrudable material.

17. The apparatus according to claim 12 , wherein:
the extrudable material advances through the sleeve in a flow direction; and
at least some of the plurality of grooves are oblique to the flow direction of the extrudable material.

18. The apparatus according to claim 1 , wherein the actuation mechanism is further selectively operable to change the shape of the sleeve outlet from one polygonal shape to any one of a plurality of other polygonal shapes.

19. The apparatus according to claim 7 , wherein at least a portion of the first cable end of each one of the plurality of cables is parallel to the flow direction of the extrudable material.

20. The apparatus according to claim 7 , wherein, in a plane, perpendicular to the flow direction of the extrudable material, the second cable end of each one of the plurality of cables is equidistant from the second cable end of a first directly adjacent one of the plurality of cables and the second cable end of a second directly adjacent one of the plurality of cables.

Assignees

• Boeing Co

Inventors

• Kozar Michael Patrick
• Wilenski Mark S
• Harrison Samuel F
• Torres Faraon

Classifications

• B29C48/325

  being} adjustable {, i.e. having adjustable exit sections · CPC title

• B29C48/31

  being} adjustable {, i.e. having adjustable exit sections · CPC title

• B29C48/302

  being adjustable, i.e. having adjustable exit sections · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/209

  Heads; Nozzles · CPC title