Incandescent light bulb

Patent metadata

Field	Value
Publication number	US-10784099-B2
Application number	US-201916413801-A
Country	US
Kind code	B2
Filing date	May 16, 2019
Priority date	May 17, 2018
Publication date	Sep 22, 2020
Grant date	Sep 22, 2020

Abstract

To aim at a prevention of an occurrence of failure in and an extension of the life span of an incandescent light bulb by reducing the impact of an external force, which is applied to an outer lead wire positioned outside a bulb, on the connections between the lead wire and another element when manufacturing the incandescent light bulb, especially in a socket mounting process. In an incandescent light bulb wherein a filament assembly having filaments and lead wires which support the filaments is sealed in a bulb, a shape which, being easy to bend, enables a reduction in the impact of an applied external force on another element is imparted to a region of a predetermined length which includes the boundary of the lead wires between inside and outside the bulb. For example, a region in which the cross-sectional shape of the lead wires is changed by crushing is provided.

First claim

What is claimed is:

1. An incandescent light bulb, comprising:
a filament assembly including filaments and a plurality of lead wires connected to the filaments; and
a bulb which, having at an end portion thereof a sealing portion in which are fixed the plurality of lead wires, seals therein the filaments of and partial portions of the plurality of lead wires of the filament assembly, wherein
each of the plurality of lead wires comprises an inner lead wire which is inside the bulb and an outer lead wire which is outside the bulb and has a circular cross section,
the sealing portion has a first edge portion at a border between a lead wire portion inside the sealing portion and a lead wire portion outside of the sealing portion, and a second edge portion ranging from an end portion to an outer periphery of the sealing portion,
the outer lead wire has a bending part which bends along a neighborhood of the first edge portion of the sealing portion and second edge portion, and an end part which extends along the outer periphery of the sealing portion, and
the lead wires have a shape-changed region, consisting of an inner shape-changed region extending from the first edge portion of the sealing portion to inside the sealing portion and an outer shape-change region extending from the first edge portion of the sealing portion via the second edge portion to a part of the end part, in which the lead wires are changed in shape to be elliptical in cross section and a minor radius thereof is 90% or more of the radius of other portions of the lead wires.

2. The incandescent light bulb according to claim 1 , wherein the shape-changed region of the lead wires is formed by crushing.

3. The incandescent light bulb according to claim 2 , wherein
the minor radius of the elliptical shape is from 95% to 98% of the radius of the other portions.

4. The incandescent light bulb according to claim 2 , wherein
the end portions of the lead wires opposite the end portions thereof connected to the filaments are bent back, forming doubled wire portions, and the shape-changed region is formed in the doubled wire portions.

5. The incandescent light bulb according to claim 2 , wherein
the length of the shape-changed region of the lead wires fixed in the sealing portion is shorter than the length of the sealing portion extending along the wire length of the lead wires.

6. The incandescent light bulb according to claim 1 , wherein
the minor radius of the elliptical shape is from 95% to 98% of the radius of the other portions.

7. The incandescent light bulb according to claim 6 , wherein
the end portions of the lead wires opposite the end portions thereof connected to the filaments are bent back, forming doubled wire portions, and the shape-changed region is formed in the doubled wire portions.

8. The incandescent light bulb according to claim 6 , wherein
the length of the shape-changed region of the lead wires fixed in the sealing portion is shorter than the length of the sealing portion extending along the wire length of the lead wires.

9. The incandescent light bulb according to claim 1 , wherein
the end portions of the lead wires opposite the end portions thereof connected to the filaments are bent back, forming doubled wire portions, and the shape-changed region is formed in the doubled wire portions.

10. The incandescent light bulb according to claim 9 , wherein
the length of the shape-changed region of the lead wires fixed in the sealing portion is shorter than the length of the sealing portion extending along the wire length of the lead wires.

11. The incandescent light bulb according to claim 1 , wherein
the length of the shape-changed region of the lead wires fixed in the sealing portion is shorter than the length of the sealing portion extending along the wire length of the lead wires.

Assignees

• Stanley Electric Co Ltd

Inventors

• Yasuda Satoshi

Classifications

• H01K1/38

  Seals for leading-in conductors · CPC title

• H01K1/40 Primary

  Leading-in conductors · CPC title

• H01K1/18

  Mountings or supports for the incandescent body · CPC title

• H01K1/16

  Electric connection thereto · CPC title

• H01K3/20

  Sealing-in wires directly into the envelope · CPC title