Air intake assembly for motorcycle

Patent metadata

Field	Value
Publication number	US-10767608-B2
Application number	US-201816220639-A
Country	US
Kind code	B2
Filing date	Dec 14, 2018
Priority date	Sep 21, 2017
Publication date	Sep 8, 2020
Grant date	Sep 8, 2020

Abstract

An air intake assembly includes a filter element and an intake conduit having a first end supporting the filter element. The first end forms an inlet opening having a first shape and a second end being adapted for attachment to an engine. The second end forms an outlet opening having a second shape different than the first shape of the inlet opening. The intake conduit also includes a body having an inner wall defining a passageway coupling the inlet and outlet openings. The inner wall has a maximum lateral dimension measured transverse to a central axis of the passageway within a plane that interests both the inlet and outlet openings. The maximum lateral dimension is located adjacent the outlet opening.

First claim

The invention claimed is:

1. An air intake assembly comprising:
a filter element; and
an intake conduit including
a first end supporting the filter element, the first end forming an inlet opening having a first shape,
a second end being adapted for attachment to an engine, the second end forming an outlet opening having a second shape different than the first shape of the inlet opening, and
a body having an inner wall defining a passageway coupling the inlet and outlet openings, the inner wall having a maximum lateral dimension measured transverse to a central axis of the passageway within a plane that interests both the inlet and outlet openings, the maximum lateral dimension located adjacent the outlet opening.

2. The air intake assembly of claim 1 , wherein the second end includes a surface transverse to the central axis, and wherein the maximum lateral dimension is parallel to the surface.

3. The air intake assembly of claim 1 , wherein the body defines a first height transverse to both the plane and the central axis at an axial location adjacent the inlet opening, wherein the body further defines a second height transverse to both the plane and the central axis at an axial location adjacent the outlet opening, and wherein the first height is greater than the second height.

4. The air intake assembly of claim 3 , wherein the central axis defines a curve such that the body includes an outer surface having an apex positioned between the first and second ends within the plane, and wherein an apex lateral dimension of the body is taken transverse to the central axis to intersect with the apex, and wherein the apex lateral dimension is less than the maximum lateral dimension.

5. The air intake assembly of claim 4 , wherein the body defines a third height transverse to both the plane and the central axis at an axial location of the apex lateral dimension, and wherein the third height is greater than the second height.

6. The air intake assembly of claim 1 , wherein the central axis defines a curve such that the body includes an outer surface having an apex positioned between the first and second ends within the plane, and wherein a distance between the apex and a planar surface of the second end, transverse to the planar surface, is less than 2.90 inches.

7. The air intake assembly of claim 1 , wherein the inlet opening is non-circular, and wherein the outlet opening is circular.

8. The air intake assembly of claim 7 , wherein the inlet opening is ellipse-shaped.

9. The air intake assembly of claim 1 , wherein the inlet opening defines a first area and the outlet opening defines a second area, and wherein the first area is within 20 percent of the second area.

10. The air intake assembly of claim 1 , wherein the filter element is a first filter element of an air filter subassembly that further includes a second filter element, and wherein the second filter element extends into the first filter element.

11. The air intake assembly of claim 10 , wherein front ends of the first and second filter elements are coupled to an end collar, and wherein the first filter element tapers from a rear end of the first filter element to the end collar, and wherein the second filter element tapers from the end collar to a rear end of the second filter element.

12. The air intake assembly of claim 1 , further comprising a plurality of fasteners extending through the first end of the intake conduit to engage a mount provided at a base of the filter element.

13. An air intake assembly comprising:
an air filter subassembly having a base end adapted to couple to an intake conduit, the air filter subassembly including
a first filter element having a front end and a rear end, and
a velocity stack coupled to the rear end of the first filter element to inhibit relative movement between the velocity stack and the first filter element, the velocity stack including an interior surface having an inlet opening and a non-circular outlet opening, the interior surface tapering from the inlet opening to the outlet opening.

14. The air intake assembly of claim 13 , wherein the outlet opening is ellipse-shaped.

15. The air intake assembly of claim 13 , wherein the air filter subassembly includes a groove surrounding the outlet opening of the velocity stack, and wherein a gasket is positioned in the groove.

16. The air intake assembly of claim 13 , wherein a surface of the outlet opening is configured to mate flush with a surface of the intake conduit forming an inlet opening of a flow path of the intake conduit.

17. The air intake assembly of claim 13 , wherein the first filter element is coupled between the velocity stack and an end collar of the air filter subassembly, and wherein the air filter subassembly includes a second filter element coupled to the end collar, and wherein the second filter element extends into the first filter element.

18. The air intake assembly of claim 17 , wherein the air filter subassembly includes an air-impermeable cap coupled to a rear end of the second filter element, wherein the first filter element tapers from the velocity stack to the end collar, and wherein the second filter element tapers from the end collar to the air-impermeable cap.

19. The air intake assembly of claim 13 , wherein a portion of the air filter subassembly forms a mount including a plurality of threaded holes, and wherein the plurality of threaded holes are configured to receive a plurality of fasteners to couple the air filter subassembly to the intake conduit.

Assignees

• Harley Davidson Motor Co Inc

Inventors

• Dane Mark
• Iverson Bob

Classifications

• F02M35/0212

  Multiple cleaners · CPC title

• F02M35/162

  Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts · CPC title

• F02M35/048 Primary

  Arranging or mounting on or with respect to engines or vehicle bodies · CPC title

• F02M35/0204

  for connecting or joining to other devices, e.g. pipes · CPC title

• F02M35/10262

  Flow guides, obstructions, deflectors or the like (for generating a charge motion in the cylinder F02B31/00; for re-atomising condensed fuel or homogenising fuel-air mixture F02M29/00) · CPC title