Soluble material for three-dimensional molding

Patent metadata

Field	Value
Publication number	US-10738142-B2
Application number	US-201515518812-A
Country	US
Kind code	B2
Filing date	Oct 2, 2015
Priority date	Oct 14, 2014
Publication date	Aug 11, 2020
Grant date	Aug 11, 2020

Abstract

The soluble material for three-dimensional modeling that is used as a material of a support material that supports a three-dimensional object when manufacturing the three-dimensional object with a fused deposition modeling type 3D printer. The soluble material for three-dimensional modeling includes at least one copolymer comprising a specific hydrophilic monomer unit and a specific hydrophobic monomer unit. The present invention has a glass transition temperature suitable for the FDM system, has a high dissolution rate in an alkaline aqueous solution, can be quickly removed from a precursor of a three-dimensional object, and makes it possible to suppress or reduce damage to a three-dimensional object.

First claim

The invention claimed is:

1. A soluble material for three-dimensional modeling that is used as a material of a support material that supports a three-dimensional object when manufacturing the three-dimensional object with a fused deposition modeling type 3D printer,
said soluble material for three-dimensional modeling comprising at least one copolymer selected from the group consisting of (I) to (III):
(I) a copolymer having at least one monomer unit selected from the group consisting of a hydrophilic monomer unit represented by the Formula (1) and hydrophobic monomer units represented by the Formulae (4) to (6), and having a content of the hydrophilic monomer unit of 20% by mass to 80% by mass;
(II) a copolymer having at least one monomer unit selected from the group consisting of a hydrophilic monomer unit represented by the Formula (2) and a hydrophobic monomer unit represented by the Formula (7), and having a content of the hydrophilic monomer unit of 20% by mass to 80% by mass; and
(III) a copolymer having a hydrophilic monomer unit represented by the Formula (3) and a hydrophobic monomer unit represented by the Formula (8), and having a content of the hydrophilic monomer unit of 20% by mass to 80% by mass:

wherein R 1 represents a straight chain alkyl group or a branched alkyl group each having 1 to 8 carbon atoms;

wherein n represents an integer of 1 to 3, and R 2 represents a hydrogen atom or a methyl group;

wherein R 3 represents an alkyl group having 1 or 2 carbon atoms;

wherein each of the copolymers (I), (II), and (III) has a weight average molecular weight of 70,000 or more and 350,000 or less;
wherein the soluble material for three-dimensional modeling also contains a polymer in addition to the at least one copolymer selected from the group consisting of (I) to (III), and
the polymer in addition to the at least one copolymer selected from the group consisting of (I) to (III) is at least one copolymer selected from the group consisting of (i) to (iii):
(i) at least one elastomer selected from the group consisting of polyetherester and polyetheresteramide each consisting of hard segments and soft segments;
(ii) at least one hydrophilic thermoplastic elastomer selected from the group consisting of a graft polymer formed of a hydrophobic rubber grafted with a polymer having a hydrophilic group, a graft polymer formed of silicone grafted with polyoxazoline, and an ionic elastomer; and
(iii) at least one water insoluble polymer selected from the group consisting of at least one thermoplastic elastomer selected from the group consisting of a styrene-butadiene copolymer and a polymethylmethacrylate-polybutylacrylate-polymethylmethacrylate block copolymer.

2. The soluble material for three-dimensional modeling according to claim 1 , wherein the content of the hydrophilic monomer unit represented by the Formula (1) in the copolymer (I) is 30% by mass or more and 60% by mass or less.

3. The soluble material for three-dimensional modeling according to claim 1 , wherein each of the copolymers (I), (II), and (III) has a glass transition temperature of 60° C. or higher.

4. The soluble material for three-dimensional modeling according to claim 1 , wherein each of the copolymers (I), (II), and (III) has a glass transition temperature of 75° C. or higher.

5. The soluble material for three-dimensional modeling according to claim 1 , wherein each of the copolymers (I), (II), and (III) has a glass transition temperature of 160° C. or lower.

6. The soluble material for three-dimensional modeling according to claim 1 , wherein each of the copolymers (I), (II), and (III) has a glass transition temperature of 140° C. or lower.

7. The soluble material for three-dimensional modeling according to claim 1 , further comprising a plasticizer.

8. The soluble material for three-dimensional modeling according to claim 1 , wherein the plasticizer has an sp value of 8 to 13.

9. The soluble material for three-dimensional modeling according to claim 7 , wherein the plasticizer is at least one member selected from the group consisting of a polyester-based plasticizer, a polyhydric alcohol ester-based plasticizer, a polycarboxylic acid ester-based plasticizer, and a phosphoric acid ester-based plasticizer.

10. The soluble material for three-dimensional modeling according to claim 1 , having a filament form.

11. The soluble material for three-dimensional modeling according to claim 10 , wherein the filament has a diameter of 0.5 mm to 3.0 mm.

12. The soluble material for three-dimensional modeling according to claim 1 , wherein copolymer (ii) is a hydrophobic rubber grafted with a polymer having a hydrophilic group which is polyacrylic acid.

13. The soluble material for three-dimensional modeling according to claim 1 , wherein in the formula (4), R 1 is at least one member selected from the group consisting of a methyl group, an ethyl group, an n-propyl group, an i-propyl group, an n-butyl group, an i-butyl group, a t-butyl group, and a 2-ethylhexyl group.

14. The soluble material for three-dimensional modeling according to claim 1 , wherein the total content of at least one member selected from the group consisting of the hydrophobic monomer units represented by the formulae (4) and (6) in the copolymer (I) is 45% by mass to 70% by mass.

Assignees

• Kao Corp

Inventors

• Yoshimura Tadanori
• Kimura Takuma
• Hirai Jouji

Classifications

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• C08F220/06 Primary

  Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof · CPC title

• C08F220/1808

  C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate · CPC title

• C08F220/1804

  C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate · CPC title

• C08F220/1802

  C2-(meth)acrylate, e.g. ethyl (meth)acrylate · CPC title