Three-dimensional forming apparatus and three-dimensional forming method

Patent metadata

Field	Value
Publication number	US-2016089720-A1
Application number	US-201514860020-A
Country	US
Kind code	A1
Filing date	Sep 21, 2015
Priority date	Sep 25, 2014
Publication date	Mar 31, 2016
Grant date	—

Abstract

A three-dimensional forming apparatus includes: a material supply unit that supplies a stage with a sintering material in which metal powder and a binder are kneaded; a heating unit that supplies the sintering material supplied from the material supply unit with energy capable of sintering the sintering material; and a driving unit that is able to move the material supply unit and the heating unit three-dimensionally relative to the stage, wherein the material supply unit supplies a predetermined amount of the sintering material to a desired position on the stage and the energy is supplied to the supplied sintering material from the heating unit.

First claim

What is claimed is:

1 . A three-dimensional forming apparatus comprising:
a material supply unit that supplies a stage with a sintering material in which metal powder and a binder are kneaded; a heating unit that supplies the sintering material supplied from the material supply unit with energy capable of sintering the sintering material; and a driving unit that is able to move the material supply unit and the heating unit three-dimensionally relative to the stage, wherein the material supply unit supplies a predetermined amount of the sintering material to a desired position on the stage and the energy is supplied to the supplied sintering material from the heating unit.

2 . The three-dimensional forming apparatus according to claim 1 , wherein the driving unit includes a control unit that controls a movement path of the heating unit such that the heating unit tracks a movement path of the material supply unit.

3 . The three-dimensional forming apparatus according to claim 1 ,
wherein the three-dimensional forming apparatus includes a plurality of the material supply units, and wherein at least two kinds of the sintering materials with different compositions are supplied.

4 . The three-dimensional forming apparatus according to claim 1 , wherein the heating unit is a laser radiation unit.

5 . A three-dimensional forming method comprising:
forming a single layer by supplying a sintering material in which metal powder and a binder are kneaded in a desired shape and by supplying energy capable of sintering the sintering material to the sintering material supplied in the supplying of the sintering material and sintering the sintering material; and stacking a first single layer formed in the forming of the single layer and forming a second single layer in the forming of the single layer, wherein the stacking of the single layer is repeated a predetermined number of times to form a three-dimensional fabricated object, and wherein in the forming of the single layer, the sintering of the sintering material starts before end of the supplying of the sintering material, and the supply of the energy is performed tracking the supply of the sintering material so that the sintering material is sintered.

6 . The three-dimensional forming method according to claim 5 ,
wherein in the stacking of the first single layer, a support portion supporting the single layer in a gravity direction is formed, and wherein the support portion is an unsintered portion to which the energy is not radiated in the sintering of the sintering material.

7 . The three-dimensional forming method according to claim 6 , further comprising:
removing the support portion.

8 . A three-dimensional forming apparatus comprising:
a first arm; and a second arm, wherein the first arm includes a material supply nozzle as a material supply unit supplying a stage with a sintering material in which metal powder and a binder are kneaded and the second arm includes a heating device as a heating unit supplying the sintering material supplied from the material supply unit with energy capable of sintering the sintering material, wherein the three-dimensional forming apparatus further comprises a driving unit that is able to move the first arm and the second arm three-dimensionally relative to the stage, and wherein the material supply unit supplies a predetermined amount of the sintering material to a desired position on the stage and the energy is supplied to the supplied sintering material from the heating unit.

9 . The three-dimensional forming apparatus according to claim 8 , wherein the first arm and the second arm include a plurality of joints.

10 . A three-dimensional forming apparatus comprising:
a control unit that includes a driving control unit for a first arm including a material supply nozzle and a second arm including a heating device, a driving control unit for a stage to which a sintering material is supplied, an operation control unit for the material supply nozzle included in the first arm, and an operation control unit for the heating device included in the second arm.

11 . The three-dimensional forming apparatus according to claim 10 , wherein the control unit further includes a controller operating in cooperation with the first arm, the second arm, the stage, the material supply nozzle, and the heating device.

Assignees

• Seiko Epson Corp

Inventors

• Kamakura Tomoyuki
• Miyashita Takeshi

Classifications

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/268

  using laser beams; using electron beams [EB] · CPC title

• B29C64/314

  Preparation · CPC title

• B22F1/102

  Metallic powder coated with organic material · CPC title

• B22F12/53

  Nozzles · CPC title