Wiring structure for in-wheel motor power line, and in-wheel motor drive device

Patent metadata

Field	Value
Publication number	US-10723288-B2
Application number	US-201616090598-A
Country	US
Kind code	B2
Filing date	Sep 29, 2016
Priority date	Apr 6, 2016
Publication date	Jul 28, 2020
Grant date	Jul 28, 2020

Abstract

An in-wheel motor power line (93) includes, between its one end and the other end, an in-wheel motor drive device-side region (93d), an intermediate region (93e), and a vehicle body-side region (93f) which extend continuously. The in-wheel motor drive device-side region (93d) extends in the vertical direction, and the lower side of the in-wheel motor drive device-side region is connected to the intermediate region. The vehicle body-side region extends in the vertical direction, and the lower side of the vehicle body-side region is connected to the intermediate region. The intermediate region is curved with its both sides located at a higher position and its intermediate part located at a lower position.

First claim

The invention claimed is:

1. A wiring structure for an in-wheel motor power line, comprising:
an in-wheel motor drive device that drives a wheel;
a suspension device that couples the in-wheel motor drive device to a vehicle body such that the in-wheel motor drive device can be steered about a steering axis extending in a vertical direction; and
a bendable power line that has its one end connected to a power line connection portion provided on the in-wheel motor drive device and the other end extending to the vehicle body and that supplies electric power from the vehicle body to the in-wheel motor drive device, wherein
the power line includes, between the one end and the other end, an in-wheel motor drive device-side region extending in the vertical direction along the steering axis and further includes,
an intermediate region and a vehicle body-side region between the in-wheel motor drive device-side region and the other end,
an upper side of the in-wheel motor drive device-side region is connected to the in-wheel motor drive device side, and a lower side of the in wheel motor drive device-side region is connected to the intermediate region,
the vehicle body-side region extends in the vertical direction, a lower side of the vehicle body-side region is connected to the intermediate region, and an upper side of the vehicle body-side region connected to the vehicle body side, and
the intermediate region is curved with its both sides located at a higher position and its intermediate part located at a lower position.

2. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
the power line further includes an intermediate region and a vehicle body-side region between the in-wheel motor drive device-side region and the other end,
a lower side of the in-wheel motor drive device-side region is connected to the in-wheel motor drive device side, and an upper side of the in-wheel motor drive device-side region is connected to the intermediate region,
the vehicle body-side region extends in the vertical direction, an upper side of the vehicle body-side region is connected to the intermediate region, and a lower side of the vehicle body-side region is connected to the vehicle body side, and
the intermediate region is curved with its both sides located at a lower position and its intermediate part located at a higher position.

3. The wiring structure for the in-wheel motor power line according to claim 1 , comprising:
a plurality of the power lines, wherein
the one ends of the power lines which are connected to the power line connection portions are disposed so as to at least partially overlap each other as viewed in a direction of the steering axis.

4. The wiring structure for the in-wheel motor power line according to claim 3 , wherein
the suspension device includes a strut coupled to an upper part of the in-wheel motor drive device and a lower arm coupled to a lower part of the in-wheel motor drive device,
the strut includes a coil spring and a pair of coil spring seats that are disposed on upper and lower ends of the coil spring to hold the coil spring therebetween, and is capable of extending and contracting in the direction of the steering axis, and
the one ends of the power lines which are connected to the power line connection portions are disposed so as to overlap the coil spring seat as viewed in the direction of the steering axis.

5. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
the power line further includes a wheel vicinity region between the one end and the in-wheel motor drive device-side region, and
the wheel vicinity region extends in the vertical direction, and a lower side of the wheel vicinity region is connected to the power line connection portion side, and an upper side of the wheel vicinity region is connected to the in-wheel motor drive device-side region.

6. The wiring structure for the in-wheel motor power line according to claim 5 , wherein
the wheel vicinity region is held by a clamp member provided on the suspension device.

7. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
at least one of the in-wheel motor drive device-side region, the intermediate region, and the vehicle body-side region is not held by anything.

8. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
the power line is held, at a position located closer to the other side than the vehicle body-side region is, by a clamp member provided on the vehicle body.

9. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
the intermediate region extends in a lateral direction of a vehicle.

10. The wiring structure for the in-wheel motor power line according to claim 1 , wherein
the one end of the power line which extends from the power line connection portion is passed through a sleeve, and
each of the sleeves together with the one end of the power line is inserted through a through hole of the power line connection portion and is fixed therein to hold the one end of the power line and to seal annular clearance between the power line and the through hole, and the sleeves are disposed so as to at least partially overlap each other as viewed in the direction of the steering axis.

11. An in-wheel motor drive device, comprising:
a hub ring that is coupled to a wheel;
a motor unit having a motor rotary shaft that drives the hub ring, a motor casing that serves as an outer shell, and a power line connection portion provided on the motor casing; and
a bendable power line that has its one end connected to the power line connection portion and the other end extending to a vehicle body located outside the motor casing, and that supplies electric power from the vehicle body to the motor unit, wherein
the in-wheel motor drive device is coupled to the vehicle body such that the in-wheel motor drive device can be steered about a steering axis extending in a vertical direction,
the power line includes, between the one end and the other end, an in-wheel motor drive device-side region, an intermediate region, and a vehicle body-side region which extend continuously,
the in-wheel motor drive device-side region extends in the vertical direction and along the steering axis, an upper side of the in-wheel motor drive device-side region is connected to the power line connection portion side, and a lower side of the in-wheel motor drive device-side region is connected to the intermediate region,
the vehicle body-side region extends in the vertical direction, a lower side of the vehicle body-side region is connected to the intermediate region and an upper side of the vehicle body-side region is connected to the vehicle body side, and
the intermediate region is curved with its both sides located at a higher position and its intermediate part located at a lower position.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Okamoto Shogo
• Tamura Shiro
• Suzuki Minoru
• Shibuya Yusuke
• Taikou Shinya

Classifications

• B60K7/0007 Primary

  the motor being electric · CPC title

• B60K2007/0061

  the motor axle being parallel to the wheel axle · CPC title

• B60K17/043

  Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel · CPC title

• B60K7/00

  Disposition of motor in, or adjacent to, traction wheel · CPC title

• B60L2220/46

  Wheel motors, i.e. motor connected to only one wheel · CPC title