Cable staple assembly and system

Patent metadata

Field	Value
Publication number	US-10704583-B2
Application number	US-201715719766-A
Country	US
Kind code	B2
Filing date	Sep 29, 2017
Priority date	Sep 29, 2017
Publication date	Jul 7, 2020
Grant date	Jul 7, 2020

Abstract

Frangible connectors can extend between and can alone couple adjacent insulator bodies together. The insulator bodies can also include counteracting frangible connectors that can be spaced from and coupled solely to a single one of the plurality of insulator bodies. The counteracting frangible connectors provide a counteracting shearing operation, which can help counteract the counterclockwise rotational movement that the frangible connectors tend to impart as they are sheared. The insulator bodies can be mounted on staples. The insulator bodies can have an upper bridge profile and the staples can have a lower crown profile opposing the upper bridge profile. The lower crown profile and the upper bridge profile can have opposite end portions that engage each other and can have central portions that are simultaneously spaced from each other to provide a central space between corresponding central portions of the insulator bridge and the staple crown.

First claim

What is claimed is:

1. A cable staple assembly for use with a staple driving tool having a driver and a cooperating breaking portion, the cable staple assembly comprising:
a plurality of insulator bodies having frangible connectors extending between adjacent pairs of the insulator bodies, each of the insulator bodies having a counteracting frangible portion, and an insulator bridge extending between a pair of leg recesses, the frangible connectors alone extending between and coupling the plurality of insulator bodies together into a strip, and each counteracting frangible portion being spaced from the frangible connectors and being coupled solely to a single one of the plurality of insulator bodies; and
a plurality of staples, each staple having a pair of legs extending from opposite ends of a staple crown with the pair of legs being received in the pair of leg recesses of one of the insulator bodies.

2. The cable staple assembly of claim 1 , wherein the counteracting frangible portion is on a leading side and the frangible connectors are on an opposite, trailing side of each of the insulator bodies.

3. The cable staple assembly of claim 2 , wherein the counteracting frangible portion is designed to be broken by engagement with the cooperating breaking portion of the staple driving tool during a staple setting operation of the tool.

4. The cable staple assembly of claim 3 , wherein the counteracting frangible portion is designed to be spaced from the cooperating breaking portion of the staple driving tool during an initial period of the staple setting operation of the tool.

5. The cable staple assembly of claim 1 , wherein the frangible connectors extend longitudinally in a first direction and the counteracting frangible portion extends in a second longitudinal direction that is substantially perpendicular to the first direction.

6. The cable staple assembly of claim 1 , wherein the frangible connectors are designed to break across a connector cross-section extending substantially parallel to longitudinal sides of the insulator bodies, and wherein the counteracting frangible portion is designed to break across a counteracting cross-section extending substantially perpendicular to the longitudinal sides of the insulator bodies.

7. The cable staple assembly of claim 1 , wherein each of the insulator bodies further comprise a second counteracting frangible portion, and wherein the counteracting frangible portion and the second counteracting frangible portion are both on a leading longitudinal side of the insulator body.

8. The cable staple assembly of claim 1 , wherein the counteracting frangible portion spans across a recess in the leading side of the insulator body, and the recess is designed to receive the cooperating breaking portion of the staple driving tool.

9. The cable staple assembly of claim 8 , wherein the counteracting frangible portion is designed to be spaced from the cooperating breaking portion of the staple driving tool during an initial period of the staple setting operation of the tool.

10. A cable staple assembly comprising:
a plurality of insulator bodies frangibly coupled together into a strip, each insulator body having an insulator bridge extending between a pair of leg recesses, the insulator bridge having an upper bridge profile;
a plurality of staples, each staple having a pair of legs extending from opposite ends of a staple crown having a lower crown profile with the pair of legs being received in a respective pair of leg recesses of one of the insulator bodies and with the lower crown profile opposing the upper bridge profile; and
the lower crown profile and the upper bridge profile having opposite end portions engaging each other adjacent the opposite ends of the staple crown and having central portions spaced from each other and extending between the engaging opposite end portions to provide a central space between corresponding central portions of the insulator bridge and the staple crown with the central portion of the insulator bridge having a structure including an upper surface designed to deform into an upwardly curved, arching shape toward the central portion of the staple crown to reduce a distance therebetween corresponding to a height of the central space.

11. The cable staple assembly of claim 10 , wherein the staple is designed to transfer a driving force to the insulator body by engagement of the lower crown profile of the staple against the upper bridge profile of the insulator body.

12. The cable staple assembly of claim 10 , wherein the central portion of the insulator bridge is deformable into contact with the central portion of the staple crown.

13. The cable staple assembly of claim 10 , wherein each of the opposite end portions of the upper bridge profile of each of the insulator bodies comprises a raised portion.

14. The cable staple assembly of claim 13 , wherein the lower crown profile of the staple is substantially linear.

15. The cable staple assembly of claim 10 , wherein the central portion of the upper bridge profile of each of the insulator bodies is recessed relative to the opposite end portions of the upper bridge profile.

16. The cable staple assembly of claim 10 , wherein the pair of leg recesses have tapered lateral outer sides to facilitate rotational movement of the leg recesses as the central portion of the insulator bridge arches toward the central portion of the staple crown.

17. The cable staple assembly of claim 10 , wherein an upper end of each of the leg recesses has a pinch point frictionally engaging the staple legs and outer lateral sides of the leg recesses taper outward from the pinch point.

Assignees

• Black & Decker Inc

Inventors

• Fairbanks Jonathan W
• Sareault James
• Waterman Richard

Classifications

• H02G3/26

  Installations of cables, lines, or separate protective tubing therefor directly on or in walls, ceilings, or floors (by means of insulators H02G3/24; supports for pipes, cables or protective tubing F16L3/00; hose-clips F16L33/02) · CPC title

• H02G3/32

  using mounting clamps · CPC title

• F16B15/08 Primary

  formed in integral series but easily separable · CPC title

• F16B15/0015

  Staples · CPC title

• H01B17/66

  Joining insulating bodies together, e.g. by bonding · CPC title