Process for producing carbon substrates loaded with metal oxides and carbon substrates produced in this way
US-9463435-B2 · Oct 11, 2016 · US
US10704153B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10704153-B2 |
| Application number | US-201715840435-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 13, 2017 |
| Priority date | Jan 23, 2017 |
| Publication date | Jul 7, 2020 |
| Grant date | Jul 7, 2020 |
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This disclosure provides systems, methods, and apparatus related to copper nanoparticle structures for reduction of carbon dioxide to multicarbon products. In one aspect, a method includes providing a plurality of copper nanoparticles. The plurality of copper nanoparticles are deposited on a support. The plurality of copper nanoparticles are transformed to a plurality of copper structures during an operation in which carbon dioxide is reduced. The plurality of copper nanoparticles on the support are used as a working electrode in an electrochemical cell during the operation.
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What is claimed is: 1. A method comprising: (a) providing a plurality of copper nanoparticles; (b) depositing the plurality of copper nanoparticles on a support; (c) transforming the plurality of copper nanoparticles to a plurality of copper structures during an operation in which carbon dioxide is reduced, the plurality of copper structures comprising cubes and right rectangular prisms, the plurality of copper nanoparticles on the support being used as a working electrode in an electrochemical cell during the operation; and (d) generating multicarbon products by reducing carbon dioxide using the copper structures, the multicarbon products consisting of ethylene, ethanol and propanol. 2. The method of claim 1 , wherein sides of the cubes and the right rectangular prisms have a length of about 10 nanometers to 75 nanometers. 3. The method of claim 1 , wherein copper nanoparticles of the plurality of copper nanoparticles are approximately spherical. 4. The method of claim 1 , wherein copper nanoparticles of the plurality of copper nanoparticles have a diameter of about 2 nanometers to 20 nanometers. 5. The method of claim 1 , wherein the support comprises carbon paper. 6. The method of claim 5 , wherein the carbon paper consists of carbon fibers and plates of graphite. 7. The method of claim 5 , wherein the carbon paper consists of carbon fibers. 8. The method of claim 1 , wherein a loading of the plurality of copper nanoparticles on the support is about 2.5×10 11 particles per square centimeter (particles/cm 2 ) to 8.2×10 12 particles/cm 2 . 9. The method of claim 1 , wherein (b) comprises drop casting the plurality of copper nanoparticles on the support. 10. A method comprising: (a) providing an electrochemical cell, the electrochemical cell including a working electrode comprising a plurality copper nanoparticles deposited on a support; (b) reducing carbon dioxide using the electrochemical cell; (c) creating a plurality of copper structures on the support, the plurality of copper structures comprising cubes and rectangular prisms, each of the plurality of copper structures comprising a portion of the plurality of copper nanoparticles; and (d) generating multicarbon products by reducing carbon dioxide using the electrochemical cell, the multicarbon products consisting of ethylene, ethanol and propanol. 11. The method of claim 10 , wherein an electrolyte in the electrochemical cell comprises a bicarbonate. 12. The method of claim 10 , wherein (b) comprises applying a step-function of voltage to the working electrode and a counter electrode. 13. The method of claim 10 , wherein no voltage is applied to the working electrode and the counter electrode before the step-function of voltage is applied to the working electrode and the counter electrode. 14. The method of claim 10 , wherein sides of the cubes and the right rectangular prisms have a length of about 10 nanometers to 75 nanometers. 15. The method of claim 10 , wherein copper nanoparticles of the plurality of copper nanoparticles are approximately spherical. 16. The method of claim 10 , wherein copper nanoparticles of the plurality of copper nanoparticles have a diameter of about 2 nanometers to 20 nanometers. 17. The method of claim 10 , wherein the support comprises carbon paper. 18. The method of claim 10 , wherein a loading of the plurality of copper nanoparticles on the support is about 2.5×10 11 particles per square centimeter (particles/cm 2 ) to 8.2×10 12 particles/cm 2 . 19. The method of claim 1 , wherein an electrolyte in the electrochemical cell comprises a bicarbonate. 20. The method of claim 1 , wherein (c) comprises applying a step-function of voltage to the working electrode and a counter electrode of the electrochemical cell.
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