Pane with electrical connection element and connecting element attached thereto

Patent metadata

Field	Value
Publication number	US-10700408-B2
Application number	US-201615562891-A
Country	US
Kind code	B2
Filing date	May 1, 2016
Priority date	May 5, 2015
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

The described methods and devices disclose panes with an electrical connection element for motor vehicles with electrically conductive structures such as heating conductors or antenna conductors. The electrically conductive structures may be connected to the vehicle's electrical system via connecting elements. The connecting elements can be flexible connection cables that may be outfitted with a standardized plug connector. According to the disclosed teachings, the process of installing such panes within the vehicle body is simple and time-saving.

First claim

The invention claimed is:

1. A pane with at least one electrical connection element, comprising:
a substrate;
an electrically conductive structure on a region of the substrate;
a bridge-shaped electrical connection element, including a bridge region and two or more soldering feet, which are connected via a soldering compound to a region of the electrically conductive structure; and
an electrical connecting element attached to the bridge-shaped electrical connection element,
wherein the electrical connecting element
is attached to a first surface of the bridge region facing the substrate, or
is attached to a second surface of the bridge region facing away from the substrate, routing around the bridge region, and resting against the first surface of the bridge region,

wherein a difference between a melting temperature of the bridge-shaped connection element and a melting temperature of the electrical connecting element is greater than 200° C., and
wherein the electrical connecting element is attached to the bridge-shaped electrical connection element by a welded connection.

2. The pane according to claim 1 , wherein the soldering compound is a lead-free soldering compound.

3. The pane according to claim 1 , wherein the difference between the melting temperature of the bridge-shaped electrical connection element and the melting temperature of the electrical connecting element is greater than 300° C.

4. The pane according to claim 1 , wherein the electrical connecting element is attached to the bridge-shaped electrical connection element by a welded connection.

5. The pane according to claim 1 , wherein the electrical connecting element is a solid metal plate.

6. The pane according to claim 1 , wherein the electrical connecting element is a flexible connection cable.

7. The pane according to claim 6 , wherein the flexible connection cable is a flat-weave ribbon or a round cable.

8. The pane according to claim 1 , wherein the bridge-shaped electrical connection element contains an at least one iron-containing alloy.

9. The pane according to claim 8 , wherein the bridge-shaped electrical connection element is formed from chromium-containing steel.

10. The pane according to claim claim 9 , wherein the bridge-shaped electrical connection element is formed from 66.5 wt.-% to 89.5 wt.-% iron, 10.5 wt.-% to 20 wt.-% chromium, 0 wt.-% to 1 wt.-% carbon, 0 wt.-% to 5 wt.-% nickel, 0 wt.-% to 2 wt.-% manganese, 0 wt.-% to 2.5 wt.-% molybdenum, 0 wt.-% to 2 wt.-% niobium, and 0 wt.-% to 1 wt.-% titanium.

11. The pane according to claim 1 , wherein the electrical connecting element is formed from copper or a copper-containing alloy.

12. The pane according to claim 1 , wherein a thickness of the bridge-shaped electrical connection element is from 0.1 mm to 4 mm.

13. The pane according to claim 1 , wherein a difference between a coefficient of thermal expansion of the substrate and a coefficient of thermal expansion of the bridge-shaped electrical connection element is less than 5×10 −6 /° C.

14. The pane according to claim 1 , wherein the substrate is formed from glass.

15. The pane according to claim 14 , wherein the the glass is soda lime glass.

16. The pane according to claim 1 , wherein the electrically conductive structure is formed from silver and has a layer thickness of 5 μm to 40 μm.

17. A method of using a pane with at least one electrical connection element, comprising:
providing a pane according to claim 1 ; and
using the pane in buildings or in means of transportation for travel on land, in the air, or on water.

18. The pane according to claim 1 , wherein the difference between the melting temperature of the bridge-shaped electrical connection element and the melting temperature of the electrical connecting element is greater than 400° C.

19. The pane according to claim 1 , wherein a thickness of the bridge-shaped electrical connection element is from 0.2 mm to 2 mm.

20. The pane according to claim 1 , wherein a thickness of the bridge-shaped electrical connection element is from 0.4 mm to 1 mm.

21. The pane according to claim 1 , wherein a difference between a coefficient of thermal expansion of the substrate and a coefficient of thermal expansion of the bridge-shaped electrical connection element is less than 3×10 −6 /° C.

22. The pane according to claim 1 , wherein the electrically conductive structure comprises silver particles and glass frits and has a layer thickness of 5 μm to 40 μm.

23. A method for producing a pane with at least one electrical connection element, the pane including
a substrate;
an electrically conductive structure on a region of the substrate;
a bridge-shaped electrical connection element, including a bridge region and two or more soldering feet, which are connected via a soldering compound to a region of the electrically conductive structure; and
an electrical connecting element attached to the bridge-shaped electrical connection element,
wherein the electrical connecting element
is attached to a first surface of the bridge region facing the substrate, or
is attached to a second surface of the bridge region facing away from the substrate, routing around the bridge region, and resting against the first surface of the bridge region,

wherein a difference between a melting temperature of the bridge-shaped connection element and a melting temperature of the electrical connecting element is greater than 200° C., and
wherein the electrical connecting element is attached to the bridge-shaped electrical connection element by a welded connection,

the method comprising:

(a) connecting the bridge-shaped electrical connection element to the electrical connecting element;
(b) applying the soldering compound on contact surfaces of the soldering feet of the bridge-shaped electrical connection element;
(c) arranging the bridge-shaped electrical connection element with the soldering compound on the region of the electrically conductive structure, which is applied on the region of a substrate; and
(d) connecting the bridge-shaped electrical connection element to the electrically conductive structure by application of energy.

24. The method of using a pane according to claim 17 , wherein the pane is used in rail vehicles or motor vehicles.

25. The method of using a pane according to claim 17 , wherein the pane is used in a windshield, a rear window, a side window, or a roof panel.

26. The method of using a pane according to claim 17 , wherein the pane is used in a heatable pane or a pane with an antenna function.

Assignees

• Saint Gobain

Inventors

• Werner Katja
• Rateiczak Mitja
• Reul Bernhard
• Schmalbuch Klaus

Classifications

• H05B3/84 Primary

  Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields · CPC title

• H01Q1/1271

  for mounting on windscreens · CPC title

• H05B2203/016

  Heaters using particular connecting means · CPC title

• H01R4/029

  Welded connections (H01R4/021 - H01R4/028 take precedence) · CPC title

• H05B3/08

  having electric connections specially adapted for high temperatures · CPC title