Faucet valve

Patent metadata

Field	Value
Publication number	US-10697552-B2
Application number	US-201815870327-A
Country	US
Kind code	B2
Filing date	Jan 12, 2018
Priority date	Jan 26, 2017
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Disclosed is a faucet valve including: a first valve body including a first slide surface, and formed from an alumina-based sintered body; and a second valve body including a second slide surface, and formed from an alumina-based sintered body, the first and second slide surfaces at least partially being in contact with each other with water in between. At least part of the second slide body is formed from a first amorphous carbon layer. The hardness of the first amorphous carbon layer is equal to or less than that of the alumina-based sintered body forming the first valve body. In the first amorphous carbon layer, a ratio (ID/IG) of a D peak to a G peak, measured by Raman spectroscopy, is greater than 0.5 but less than 1.9.

First claim

The invention claimed is:

1. A faucet valve comprising:
a first valve body including a first slide surface, and formed from an alumina-based sintered body; and
a second valve body including a second slide surface, and formed from an alumina-based sintered body, the first and second slide surfaces at least partially being in contact with each other with water in between, wherein
a first amorphous carbon layer is provided to at least part of the second slide surface,
hardness of the first amorphous carbon layer is equal to or less than that of the alumina-based sintered body forming the first valve body, and
in the first amorphous carbon layer, a ratio (ID/IG) of a D peak to a G peak, measured by Raman spectroscopy, is greater than 0.5 but less than 1.9.

2. The faucet valve according to claim 1 , wherein
the ratio (ID/IG) is greater than 1.0 but less than 1.5.

3. The faucet valve according to claim 1 , wherein
the ratio (ID/IG) is 1.1 or greater but 1.4 or less.

4. The faucet valve according to claim 1 , wherein
N/(N+S) measured by Raman spectroscopy is less than 0.33.

5. The faucet valve according to claim 1 , wherein
N/(N+S) measured by Raman spectroscopy is 0.31 or less.

6. The faucet valve according to claim 5 , wherein
the N/(N+S) is 0.23 or greater.

7. The faucet valve according to claim 1 , wherein
the hardness of the first amorphous carbon layer is 30 GPa or less.

8. The faucet valve according to claim 1 , wherein
the hardness of the first amorphous carbon layer is 25 GPa or less.

9. The faucet valve according to claim 1 , wherein
surface roughness of the first amorphous carbon layer is less than 0.3 μm.

10. The faucet valve according to claim 1 , wherein
the first amorphous carbon layer further contains at least one element selected from the group consisting of Si, CI, F, N and O as a third element.

11. The faucet valve according to claim 1 , wherein
a second amorphous carbon layer is provided to at least part of the first slide surface.

12. The faucet valve according to claim 11 , wherein
the hardness of the first amorphous carbon layer is different from the hardness of the second amorphous carbon layer.

13. The faucet valve according to claim 11 , wherein
the second amorphous carbon layer further contains at least one element selected from the group consisting of Si, CI, F, N and O as a third element.

14. The faucet valve according to claim 11 , further comprising a first intermediate layer between the second amorphous carbon layer and the first valve body.

15. The faucet valve according to claim 14 , further comprising a first composite layer or a first inclination layer between the second amorphous carbon layer and the first intermediate layer, wherein
the first composite layer is a layer containing amorphous carbon and the same intermediate layer material as that contained in the first intermediate layer, and
the first inclination layer is a layer containing amorphous carbon and the same intermediate layer material as that contained in the first intermediate layer, where a content of the intermediate layer material decreases from the first intermediate layer toward the second amorphous carbon layer.

16. The faucet valve according to claim 1 , further comprising a second intermediate layer between the first amorphous carbon layer and the second valve body.

17. The faucet valve according to claim 16 , further comprising a second composite layer or a second inclination layer between the first amorphous carbon layer and the second intermediate layer, wherein
the second composite layer is a layer that contains amorphous carbon and the same intermediate layer material as that contained in the second intermediate layer, and
the second inclination layer is a layer that contains amorphous carbon and the same intermediate layer material as that contained in the second intermediate layer, where a content of the intermediate layer material decreases from the second intermediate layer toward the first amorphous carbon layer.

18. The faucet valve according to claim 14 , wherein the first intermediate layer contain at least one intermediate layer material selected from the group consisting of Cr, W, Ti, Si and Al.

19. The faucet valve according to claim 16 , wherein the second intermediate layer contain at least one intermediate layer material selected from the group consisting of Cr, W, Ti, Si and Al.

20. The faucet valve according to claim 1 , wherein the hardness of the first amorphous carbon layer is greater than 8 GPa.

Assignees

• Toto Ltd

Inventors

• Ukigai Saori
• Teramoto Atsushi
• Naka Yuji

Classifications

• F16K25/005

  Particular materials for seats or closure elements · CPC title

• C04B41/90

  at least one coating being a metal · CPC title

• C23C14/0605

  Carbon · CPC title

• C23C16/0245

  by etching with a plasma · CPC title

• C04B2111/00353

  Sliding parts · CPC title