Adjusting a fuel on-board a vehicle

Patent metadata

Field	Value
Publication number	US-10697380-B2
Application number	US-201815964660-A
Country	US
Kind code	B2
Filing date	Apr 27, 2018
Priority date	Feb 16, 2016
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A fuel separation system includes a fuel separator configured to receive a fuel stream and separate the fuel stream, based on a volatility of the fuel stream, into a vapor stream defined by a first auto-ignition characteristic value and a first liquid stream defined by a second auto-ignition characteristic value, the second auto-ignition characteristic value greater than the first auto-ignition characteristic value; and a control system communicably coupled to the fuel separator and operable to receive an input from an engine, the input including an engine operating condition, the control system configured to adjust an operating parameter of the fuel separator, based at least in part on the engine operating condition, to vary at least one of the first or second auto-ignition characteristic values.

First claim

What is claimed is:

1. A fuel separation system, comprising:
a fuel separator configured to receive a fuel stream and separate the fuel stream, based on a volatility of the fuel stream, into a vapor stream defined by a first auto-ignition characteristic value and a first liquid stream defined by a second auto-ignition characteristic value, the second auto-ignition characteristic value greater than the first auto-ignition characteristic value;
a heat exchanger fluidly coupled between a fuel input of the fuel stream and the fuel separator, the heat exchanger configured to transfer heat from the vapor stream to the fuel stream;
a control system communicably coupled to the fuel separator and operable to receive an input from an engine, the input comprising an engine operating condition, the control system configured to adjust an operating parameter of the fuel separator, based at least in part on the engine operating condition, to vary at least one of the first or second auto-ignition characteristic values; and
a power generator fluidly coupled between the fuel separator and the heat exchanger, the power generator comprising an input fluidly coupled to the fuel separator and output fluidly coupled to the heat exchanger, the power generator configured to receive the vapor stream from the fuel separator and generate electrical power based on a pressure difference of the vapor stream between the input and the output.

2. The fuel separation system of claim 1 , wherein the engine operating condition comprises an engine load, an engine torque, and engine speed, a fuel vapor-liquid ratio, a fuel vapor lock index, a fuel drivability index, a fuel T90 or T95 property, a fuel lubricity, a fuel viscosity, or an engine speed-torque ratio.

3. The fuel separation system of claim 1 , wherein the operating parameter of the fuel separator comprises at least one of an operating pressure, an operating temperature, a flow rate of the fuel stream, a flow rate of the vapor stream, a flow rate of the first liquid stream, or a flow rate of a second liquid stream defined by the first auto-ignition characteristic value.

4. The fuel separation system of claim 1 , wherein the heat exchanger is configured to transfer heat from the vapor stream to the fuel stream, and output a heated fuel stream to the fuel separator and a second liquid stream defined by the first auto-ignition characteristic value.

5. The fuel separation system of claim 4 , wherein the heat exchanger is configured to condense the vapor stream to the second liquid stream defined by the first auto-ignition characteristic value.

6. The fuel separation system of claim 4 , further comprising a heater coupled between the heat exchanger and the fuel separator and configured to receive the heated fuel stream and further heat the heated fuel stream.

7. The fuel separation system of claim 6 , further comprising a variable orifice fluidly coupled between the heat exchanger and the fuel separator.

8. The fuel separation system of claim 7 , wherein the control system is operatively coupled to control at least one of the heat exchanger, the heater, or the variable orifice to vary at least one of a temperature or a flow rate of at least one of the heated fuel stream, the vapor stream, the first liquid stream, or the second liquid stream.

9. The fuel separation system of claim 1 , wherein the fuel separator comprises a flash distillation separator.

10. The fuel separation system of claim 1 , wherein the fuel separator comprises a first stage fuel separator and a second stage fuel separator.

11. The fuel separation system of claim 10 , wherein the first stage fuel separator is configured to receive the fuel stream and separate the fuel stream, based on the volatility of the fuel stream, into the vapor stream defined by the first auto-ignition characteristic value and the first liquid stream defined by the second auto-ignition characteristic value, and
the second stage fuel separator is configured to separate the vapor stream into an oxygenate stream and a compound stream.

12. The fuel separation system of claim 11 , wherein the second stage fuel separator is configured to direct the oxygenate stream to combine with the first liquid stream, and to direct the compound stream to a heat exchanger fluidly coupled between a fuel input of the fuel stream and the fuel separator.

13. The fuel separation system of claim 1 , wherein the first auto-ignition characteristic value comprises a first research octane number (RON) or a first cetane number, and the second auto-ignition characteristic value comprises a second RON or a second cetane number.

14. A method for separating a fuel on-board a vehicle, comprising:
receiving, at a control system of an on-board fuel separation system of a vehicle that comprises an engine, an engine operating condition;
operating the fuel separator of the on-board fuel separator at an operating parameter to separate a fuel stream into a vapor stream and a first liquid stream based on a volatility of the fuel stream, the vapor stream defined by a first auto-ignition characteristic value and the first liquid stream defined by a second auto-ignition characteristic value, the second auto-ignition characteristic value greater than the first auto-ignition characteristic value;
adjusting, based at least in part on the engine operating condition, the operating parameter of the fuel separator to vary at least one of the first or second auto-ignition characteristic values;
operating the fuel separator of the on-board fuel separator at the adjusted operating parameter;
supplying the vapor stream from the fuel separator to a power generator at a first fluid pressure;
generating electrical power with the power generator based at least in part on a reduction of the vapor stream from the first fluid pressure to a second fluid pressure less than the first fluid pressure in the power generator;
supplying the fuel stream and the vapor stream at the second fluid pressure from the power generator to a heat exchanger; and
transferring heat from the vapor stream at the second fluid pressure to the fuel stream to heat the fuel stream prior to a heated fuel stream entering the fuel separator.

15. The method of claim 14 , wherein the engine operating condition comprises an engine load, an engine torque, and engine speed, a fuel vapor-liquid ratio, a fuel vapor lock index, a fuel drivability index, a fuel T90 or T95 property, a fuel lubricity, a fuel viscosity, or an engine speed-torque ratio.

16. The method of claim 14 , wherein the operating parameter of the fuel separator comprises at least one of an operating pressure, an operating temperature, a flow rate of the fuel stream, a flow rate of the vapor stream, a flow rate of the first liquid stream, or a flow rate of a second liquid stream defined by the first auto-ignition characteristic value.

17. The method of claim 14 , further comprising:
supplying the heated fuel stream to the fuel separator; and
supplying a second liquid stream defined by the first auto-ignition characteristic value from the heat exchanger.

18. The method of claim 17 , further comprising condensing, with the heat exchanger, the vapor stream to form the second liquid stream.

19. The method of claim 17 , further comprising:
further heating the heated fuel stream with a heater; and
supplying the further heated fuel stream to the fuel separator.

20. The method of claim 19 , further comprising circulating the heated fuel stream through a variable orifice fluidly coupled betwe

Assignees

• Saudi Arabian Oil Co

Inventors

• Hamad Esam Z
• Algunaibet Ibrahim M

Classifications

• Y02T10/30

  Use of alternative fuels, e.g. biofuels · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02D41/0025

  Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures · CPC title

• F02M33/08

  returning to the fuel tank · CPC title

• F02B61/00

  Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing (the engine torque being divided by a differential gear for driving a scavenging or charging pump and the engine output shaft F02B39/06; adaptations or combinations of rotary-piston or oscillating-piston engines F02B53/14) · CPC title