Mechanical locking system for floor panels

Patent metadata

Field	Value
Publication number	US-10697187-B2
Application number	US-201916264868-A
Country	US
Kind code	B2
Filing date	Feb 1, 2019
Priority date	Aug 15, 2011
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Building panels, especially floor panels, which are provided with a locking system including several separate strip parts connected to the panel edge. A strip part, configured to lock panels horizontally and to be fixed to a panel edge, including a strip body with an inner part configured to be fixed under the panel edge and an outer part configured to extend outside the panel edge, wherein the inner part comprises a fixing element configured to lock the strip part to the panel edge in a horizontal direction, wherein the outer part including a locking protrusion, located above the strip body and configured to lock the strip part to the panel edge vertically and a locking element configured to lock the panels in a horizontal direction, and wherein the inner part includes a cavity formed in the strip body and located between the fixing element and the locking protrusion.

First claim

The invention claimed is:

1. Building panels including a first panel and a second adjacent panel, the building panels comprising a locking system for vertical and horizontal locking of a first edge of the first panel and a second edge of the second adjacent panel, said locking system comprising a tongue and a tongue groove for vertical locking and at least one strip part attached to the first edge of the first panel for horizontal locking, the at least one strip part comprising:
an upwardly extending locking element configured to cooperate with a downwardly open locking groove formed at the second edge of the second adjacent panel;
a locking protrusion configured to lock the at least one strip part to the first edge of the first panel vertically and in a second horizontal direction against a holding protrusion formed at the first edge of the first panel, wherein a first surface of the locking protrusion contacts a first surface of the holding protrusion for vertical locking, and a second surface of the locking protrusion contacts a second surface of the holding protrusion for locking in the second horizontal direction, the first and second surfaces of the locking protrusion being essentially perpendicular relative to one another, and the first and second surfaces of the holding protrusion being essentially perpendicular relative to one another; and
a fixing element configured to cooperate with a downwardly open fixing groove formed in a rear side of the first panel and to lock the at least one strip part to the first edge of the first panel in a first horizontal direction, said fixing element comprising at least one flexible locking part configured to lock against a wall of the fixing groove,
wherein, in a projection of the at least one strip part on a vertical plane parallel to the second horizontal direction, the upwardly extending locking element is vertically adjacent to, and extends upwardly from, the locking protrusion.

2. The building panels according to claim 1 , wherein the at least one flexible locking part is formed in the fixing element as snapping tabs or snapping hooks.

3. The building panels according to claim 1 , wherein a pretension of the at least one flexible locking part is configured to press a corresponding portion of the at least one strip part outwardly such that locking surfaces of the fixing element and the fixing groove are in contact.

4. The building panels according to claim 1 , wherein the fixing element comprises two flexible locking parts extending towards each other.

5. The building panels according to claim 1 , wherein the fixing element comprises two flexible locking parts extending away from each other.

6. The building panels according to claim 1 , wherein the at least one strip part comprises a blocking part configured to prevent the at least one flexible locking part from flexing vertically upwards.

7. The building panels according to claim 1 , wherein the fixing element is provided in an inner part of a strip body of the at least one strip part extending inwardly from the first edge of the first panel when the fixing element is locked to the first edge of the first panel, and the fixing element is provided at the rear side of the first panel.

8. The building panels according to claim 1 , wherein the locking protrusion is located above a strip body of the at least one strip part.

9. The building panels according to claim 1 , wherein an inner part of a strip body of the at least one strip part comprises at least one cavity.

10. The building panels according to claim 9 , wherein the at least one cavity comprises a wall with a wall thickness, the wall thickness being smaller than a width of the cavity.

11. The building panels according to claim 1 , wherein an outer part of a strip body of the at least one strip part comprises at least one cavity.

12. The building panels according to claim 1 , wherein the fixing groove comprises a first wall, a bottom wall and a second wall, wherein the fixing element is configured to lock the at least one strip part to the first edge of the first panel in the first horizontal direction with the first wall, and wherein the at least one flexible locking part is configured to lock against the second wall of the fixing groove.

13. The building panels according to claim 1 , wherein a length of the at least one strip part varies along a width of the at least one strip part.

14. The building panels according to claim 1 , wherein the at least one strip part comprises polymer material.

15. The building panels according to claim 1 , wherein each of the building panels is a floor panel.

16. The building panels according to claim 1 , wherein the locking protrusion and/or the locking element comprises at least one of the at least one flexible locking part.

17. Building panels including a first panel and a second adjacent panel, the building panels comprising a locking system for vertical and horizontal locking of a first edge of the first panel and a second edge of the second adjacent panel, said locking system comprising a tongue and a tongue groove for vertical locking and at least one strip part attached to the first edge of the first panel for horizontal locking, the at least one strip part comprising:
an upwardly extending locking element configured to cooperate with a downwardly open locking groove formed at the second edge of the second adjacent panel;
a locking protrusion configured to lock the at least one strip part to the first edge of the first panel vertically and in a second horizontal direction against a holding protrusion formed at the first edge of the first panel; and
a fixing element configured to cooperate with a downwardly open fixing groove formed in a rear side of the first panel and to lock the at least one strip part to the first edge of the first panel in a first horizontal direction, said fixing element comprising at least one flexible locking part configured to lock against a wall of the fixing groove, wherein the at least one strip part further comprises upper and lower guiding surfaces that are essentially parallel with a strip body of the at least one strip part,
wherein, in a projection of the at least one strip part on a vertical plane parallel to the second horizontal direction, the upwardly extending locking element is vertically adjacent to, and extends upwardly from, the locking protrusion.

18. Building panels including a first panel and a second adjacent panel, the building panels comprising a locking system for vertical and horizontal locking of a first edge of the first panel and a second edge of the second adjacent panel, said locking system comprising a tongue and a tongue groove for vertical locking and at least one strip part attached to the first edge of the first panel for horizontal locking, the at least one strip part comprising:
an upwardly extending locking element configured to cooperate with a downwardly open locking groove formed at the second edge of the second adjacent panel;
a locking protrusion configured to lock the at least one strip part to the first edge of the first panel vertically and in a second horizontal direction against a holding protrusion formed at the first edge of the first panel; and
a fixing element configured to cooperate with a downwardly open fixing groove formed in a rear side of the first panel and to lock the at least one strip part to the first edge of the first panel in a first horizontal direction, said fixing element comprising at least one flexible locking part configured to lock against a wall of the fixing groove, wherein

Assignees

• Ceraloc Innovation Ab

Inventors

• Pervan Darko
• Pervan Tony

Classifications

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• E04F2201/0535

  adapted for snap locking · CPC title

• E04F2201/049

  wherein the elements are made of organic plastics with or without reinforcements or filling materials · CPC title

• E04F15/105

  of organic plastics with or without reinforcements or filling materials · CPC title

• Y10T428/24479

  including variation in thickness · CPC title