Strain sensing optical cable with acoustic impedance matched layers

Patent metadata

Field	Value
Publication number	US-10684162-B2
Application number	US-201815989480-A
Country	US
Kind code	B2
Filing date	May 25, 2018
Priority date	May 31, 2017
Publication date	Jun 16, 2020
Grant date	Jun 16, 2020

Abstract

A vibration sensing optical fiber cable is provided. The cable includes at least one optical fiber embedded in the cable jacket such that vibrations from the environment are transmitted into the cable jacket to the optical fiber. The cable is configured in a variety of ways, including through spatial arrangement of the sensing fibers, through acoustic impedance matched materials, through internal vibration reflecting structures, and/or through acoustic lens features to enhance sensitivity of the cable for vibration detection/monitoring.

First claim

What is claimed is:

1. A vibration sensing cable comprising:
a cable jacket comprising:
an outer layer defining an outermost surface of the cable jacket, the outer layer formed from a first polymer material;
an inner layer surrounded at least in part by the outer layer, the inner layer formed from a second polymer material;
wherein the first polymer material has an acoustic impedance that is less than about 85% of an acoustic impedance of the second polymer material;
a sensing optical fiber embedded within the cable jacket; and
a tensile strength element embedded in the cable jacket.

2. The vibration sensing cable of claim 1 , wherein the acoustic impedance of the first polymer material is between 0.3 and 2 MRayl and the acoustic impedance of the second polymer material is between 1 and 2.5 MRayl.

3. The vibration sensing cable of claim 1 , wherein the acoustic impedance of the first polymer material is between 0.4 and 1.4 MRayl and the acoustic impedance of the second polymer material is between 1.5 and 2 MRayl.

4. The vibration sensing cable of claim 1 , wherein the first polymer material has a Young's modulus of elasticity between 150 and 700 MPa, and the second polymer material has a Young's modulus of elasticity between 300 and 1000 MPa.

5. The vibration sensing cable of claim 1 , wherein the outer layer has an average radial thickness that is less than about 30% of an average radial dimension of the inner layer.

6. The vibration sensing cable of claim 5 , wherein the sensing optical fiber and the tensile strength element are embedded in the inner layer of the cable jacket, wherein the outer layer of the cable jacket completely surrounds the inner layer.

7. The vibration sensing cable of claim 1 , further comprising:
a second sensing optical fiber embedded in the inner layer of the cable jacket;
wherein the sensing optical fiber is a first sensing optical fiber, and the first sensing optical fiber and the tensile strength element are embedded in the inner layer of the cable jacket;
wherein, when viewed in cross-section taken perpendicular to a longitudinal axis of the cable jacket, the cable jacket defines a first axis and a second axis;
wherein the first axis intersects the first sensing optical fiber, the second sensing optical fiber and the tensile strength element;
wherein the tensile strength element is located between the first sensing optical fiber and the second sensing optical fiber along the first axis;
wherein the second axis is perpendicular to the first axis and is located at the midpoint between the first and second sensing optical fibers;
wherein the first and second sensing optical fibers each have a length within plus or minus 0.5% of a length of the tensile strength element such that both the first and second sensing optical fibers experience strain caused by vibrations transmitted into the cable jacket.

8. The vibration sensing cable of claim 7 , wherein an outer dimension of the cable jacket along the first axis is greater than an outer dimension of the cable jacket taken along the second axis, wherein the first sensing optical fiber is located adjacent to an outer surface of the cable jacket such that a minimum distance between the first sensing optical fiber and the outer surface of the cable jacket is less than or equal to 0.5 mm, wherein the second sensing optical fiber is located adjacent to the outer surface of the cable jacket such that a minimum distance between the second sensing optical fiber and the outer surface of the cable jacket is less than or equal to 0.5 mm.

9. The vibration sensing cable of claim 8 , wherein the cable jacket has an oblong shape when viewed in cross-section taken perpendicular to the longitudinal axis of the cable jacket such that the outer dimension of the cable jacket measured along the first axis is at least twice the outer dimension of the cable jacket measured along the second axis.

10. The vibration sensing cable of claim 1 , wherein the inner layer is an olefin material, and the outer layer of the cable jacket is at least one of a silicone rubber material, an ethylene vinyl acetate material and a polyurethane material.

11. The vibration sensing cable of claim 1 , wherein the first polymer material has a density, p 1 , and a Young's modulus of elasticity, E 1 , and the second polymer material has a density, p 2 , and a Young's modulus of elasticity, E 2 , wherein (p 1 E 1 ) 1/2 is less than (p 2 E 2 ) 1/2 .

12. A vibration monitoring system comprising:
a vibration sensing cable comprising:
a cable jacket defining an outer surface of the vibration sensing cable; and
a sensing optical fiber embedded within the cable jacket;
wherein the outer surface of the vibration sensing cable is in contact with an environment such that vibrations within the environment are transmitted from the environment into the cable jacket;
wherein the cable jacket is configured such that at least 25% of the power of vibrations in the environment that are incident on the outer surface of the cable jacket is transmitted through the cable jacket to the sensing optical fiber; and
vibration monitoring electronics coupled to the vibration sensing cable and configured to determine an aspect of vibration within the environment based on optical scattering, caused by the vibrations, of an optical signal within the sensing optical fiber.

13. The vibration monitoring system of claim 12 , wherein the cable jacket is configured such that at least 25% of the power of vibrations in the environment that are incident on the outer surface of the cable jacket is transmitted through the cable jacket to the sensing optical fiber when the environment has an acoustic impedance of 0.1 MRayl.

14. The vibration monitoring system of claim 12 , wherein the cable jacket is configured such that at least 50% of the power of vibrations in the environment that are incident on the outer surface of the cable jacket is transmitted through the cable jacket to the sensing optical fiber.

15. The vibration monitoring system of claim 12 , wherein the cable jacket is configured such that at least 50% of the power of vibrations in the environment that are incident on the outer surface of the cable jacket is transmitted through the cable jacket to the sensing optical fiber when the environment has an acoustic impedance of 0.3 MRayl.

16. The vibration monitoring system of claim 12 , wherein the cable jacket comprises:
an outer layer defining the outer surface of the cable, the outer layer formed from a first polymer material; and
an inner layer surrounded at least in part by the outer layer, the inner layer formed from a second polymer material;
wherein an acoustic impedance of the first polymer material is between 0.3 and 2 MRayl greater than an acoustic impedance of a portion of the environment in contact with the outer surface of the vibration sensing cable.

17. The vibration monitoring system of claim 12 , further comprising a layer of an acoustic impedance-matching material positioned between the environment and the outer surface of the vibration sensing cable, wherein the acoustic impedance matching material has an acoustic impedance greater than an acoustic impedance of the environment and less than an acoustic impedance of a material of the cable jacket.

18. The vibration monitoring system of claim 17 , wherein the environment is a ground environment and the vibration sensing cable is buried in the ground environment and the acoustic impedance matching material is located in the ground environment between the ground environment and the

Assignees

• Corning Res & Dev Corp

Inventors

• Freeland Riley Saunders
• Gimblet Michael John
• Lail Jason Clay
• Register Iii James Arthur
• Seddon David Alan

Classifications

• G02B6/4431

  with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping (break-out terminations G02B6/4471) · CPC title

• G02B6/4434

  Central member to take up tensile loads · CPC title

• G02B6/4433

  Double reinforcement laying in straight line with optical transmission element · CPC title

• G01H9/004 Primary

  using fibre optic sensors (light guides per se G02B6/00, acousto-optical devices specially adapted for gating or modulating in optical wave guides G02F1/125) · CPC title

• G02B6/4495

  Physics · mapped topic