Optical communication cable

Patent metadata

Field	Value
Publication number	US-2016202437-A1
Application number	US-201615073770-A
Country	US
Kind code	A1
Filing date	Mar 18, 2016
Priority date	Sep 27, 2013
Publication date	Jul 14, 2016
Grant date	—

Abstract

An optical communication cable is provided. The cable includes a plurality of elongate optical transmission elements wrapped around an elongate central strength member such that a portion of the length of the plurality of wrapped elongate optical transmission elements form a spiral portion around the elongate central strength member. The cable includes an elastic sleeve surrounding the plurality of elongate optical transmission elements, and the elastic sleeve is formed from an extruded first material. The cable includes a cable body formed from an extruded second material different from the first material, and the cable body surrounds the film, and the cable body has an inner surface that faces the outer surface of the film.

First claim

What is claimed is:

1 . An optical communication cable comprising:
a cable body; a first core element located in the cable body, the first core element comprising:
a first tube having an inner surface defining a bore and an outer surface; and
a first optical transmission element located within the bore of the first tube;
a second core element located in the cable body, the second core element comprising:
a second tube having an inner surface defining a bore and an outer surface; and
a second optical transmission element located within the bore of the second tube;
a strength member located in the cable body, wherein the first core element and the second core element are wound around the strength member; and an elastic sleeve formed from an extruded first material, the elastic sleeve surrounding the first core element, the second core element and the strength member, wherein the elastic sleeve includes an inner surface facing the outer surface of the first core element and the outer surface of the second core element; wherein the cable body is formed from an extruded second material, the cable body surrounding the elastic sleeve, the cable body having an inner surface that faces an outer surface of the elastic sleeve.

2 . The optical communication cable of claim 1 wherein the diameter of the bore of the first tube is between 0.5 mm and 3.0 mm, wherein the diameter of the bore of the second tube is between 0.5 mm and 3.0 mm, wherein the first tube has a first end, a second end and a length between the first end and the second end, wherein the first optical transmission element extends between the first end and the second end of the first tube, and a length of the first optical transmission element is substantially the same as the length of the first tube, wherein the second tube has a first end and a second end and a length between the first end and the second end, wherein the second optical transmission element extends between the first end and the second end of the second tube, and a length of the second optical transmission element is substantially the same as the length of the second tube.

3 . The optical communication cable of claim 2 wherein the diameter of the bore of the first tube is between 0.8 mm and 2.0 mm, wherein the diameter of the bore of the second tube is between 0.8 mm and 2.0 mm, wherein the elastic sleeve includes a first concave section and a second concave section, wherein an inner surface of the first concave section contacts the outer surface of the first core element, wherein an inner surface of the second concave section contacts the outer surface of the second core element, wherein the elastic sleeve applies a radial inwardly directed force to the outer surface of the first core element and to the outer surface of the second core element.

4 . The optical communication cable of claim 3 wherein the first optical transmission element includes at least nine optical fibers and the second optical transmission element includes at least nine optical fibers, wherein the first concave section contacts between 10 degrees and 80 degrees of a circumference of the first tube and the second concave section contacts between 10 degrees and 80 degrees of a circumference of the second tube at one axial position along a longitudinal axis of the cable body.

5 . The optical communication cable of claim 1 wherein the film has a thickness that is less than 100 micrometers, and the cable body has a thickness greater than 1 millimeter.

6 . The optical communication cable of claim 1 wherein the first core element and the second core element are wrapped around the strength member such that the wrapped first and second core elements each include a plurality of left-handed spirally wrapped sections, a plurality of right-handed spirally wrapped sections and a plurality of reversal sections providing transitions between the left-handed spirally wrapped sections and the right-handed spirally wrapped sections.

7 . The optical communication cable of claim 6 wherein each left-handed spirally wrapped section includes less than 10 revolutions and more than one half revolution between reversals and each right-handed spirally wrapped section includes less than 10 revolutions and more than one half revolution between reversals.

8 . The optical communication cable of claim 7 wherein the elastic sleeve is axially continuous such that a contiguous section of the elastic sleeve extends over at least one left-handed spirally wrapped section, at least one right-handed spirally wrapped section, and at least one reversal.

9 . The optical communication cable of claim 1 wherein the first material forming the elastic sleeve has a modulus of elasticity between 600 MPa and 1000 MPa.

10 . The optical communication cable of claim 9 wherein the first material is a polyethylene material and the second material is a polyethylene material.

11 . The optical communication cable of claim 10 wherein the inner surface of the cable body directly contacts the outer surface of the elastic sleeve.

12 . The optical communication cable of claim 10 wherein the cable body and the elastic sleeve are bonded together, and wherein the cable includes gaps, air pockets, or delaminations between the elastic sleeve and the cable body.

13 . The optical communication cable of claim 1 wherein the first tube and the second tube are formed from a third extruded material different from the extruded first material.

14 . An optical communication cable comprising:
a cable body including a passage within the cable body; a plurality of tubes located within the passage of the cable body and each having an inner surface defining a bore and an outer surface; a plurality of optical transmission elements, at least one optical transmission element located within the bore of each of the plurality of tubes; and a sleeve formed from an extrudable first material, the elastic sleeve surrounding the plurality of tubes, wherein the sleeve includes an inner surface facing the outer surfaces of each of the plurality of tubes; wherein each of the plurality of tubes is formed from an extrudable second material that is different than the extrudable first material of the sleeve such that the sleeve does not bond to the tubes thereby facilitating separation of the sleeve from the tubes.

15 . The optical communication cable of claim 14 wherein the cable body is formed from an extrudable third material that is different from the extrudable second material of the tubes, wherein an outer surface of the sleeve is bonded to an inner surface of the cable body, facilitating simultaneous opening of the cable body and sleeve together.

16 . The optical communication cable of claim 15 wherein the diameters of the bores of the tubes are between 0.5 mm and 3.0 mm, wherein the optical transmission elements in the tubes have EFL of about 0.1% or less per optical transmission element on average.

17 . The optical communication cable of claim 15 wherein the plurality of tubes are wrapped within the cable body such that the tubes include a plurality of left-handed spirally wrapped sections, a plurality of right-handed spirally wrapped sections and a plurality of reversal sections providing transitions between the left-handed spirally wrapped sections and the right-handed spirally wrapped sections, wherein the sleeve applies a radial inwardly directed force to the outer surfaces of the tubes.

18 . The optical communication cable of claim 15 wherein the sleeve has a thickness that is between 0.5% and 10% of

Assignees

• Corning Optical Comm Llc

Inventors

• Emmerich Michael
• Mcalpine Warren Welborn
• Wuensch Guenter

Classifications

• G02B6/441 Primary

  built up from sub-bundles (G02B6/4429, G02B6/4439, G02B6/4479 take precedence) · CPC title

• G02B6/4433

  Double reinforcement laying in straight line with optical transmission element · CPC title

• G02B6/4434 Primary

  Central member to take up tensile loads · CPC title

• G02B6/4432

  with fibre reinforcements · CPC title

• G02B6/4413 Primary

  Helical structure · CPC title