Phosphor, production method for same, illumination instrument, and image display device

Patent metadata

Field	Value
Publication number	US-10662374-B2
Application number	US-201615574143-A
Country	US
Kind code	B2
Filing date	May 13, 2016
Priority date	May 15, 2015
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

Provided are a phosphor, a manufacture thereof, and an illuminating device and an image display device using same which has excellent blue excitation characteristics of at least 440 nm and not exceeding 449 nm. The phosphor of the present invention includes an inorganic compound in which an AlON crystal, an AlON solid solution crystal, or an inorganic crystal having a same crystal structure as AlON, includes at least Mn and an A element (where the A element is a monovalent metal element) and, if necessary, a D element (where the D element is an element other than Mn, the A element, Al, O, and N) wherein, upon irradiation of an excitation source, the phosphor emits fluorescence having a peak wavelength in a range of at least 490 nm and not exceeding 550 nm.

First claim

What is claimed is:

1. A phosphor comprising: an inorganic compound in which an AlON crystal, an AlON solid solution crystal, or an inorganic crystal having a crystal structure identical to the AlON crystal includes at least Mn and an A element (where the A element is a monovalent metal element) and further includes a D element (where the D element is an element other than Mn, the A element, Al, O, and N) if necessary, wherein the phosphor emits fluorescence having a peak at a wavelength in a range of 490 nm or longer and 550 nm or shorter upon irradiation of the excitation source.

2. The phosphor according to claim 1 , wherein Mn and the A element, and the D element if necessary, are solid solved into the AlON crystal, the AlON solid solution crystal, or the inorganic crystal having the crystal structure identical to the AlON crystal.

3. The phosphor according to claim 1 , wherein the phosphor is represented by a composition formula: Mn a A b Al c O d N e D f (where a+b+c+d+e+f=1 in the formula), and the parameters a, b, c, d, e, and f satisfy:
0.0003≤a≤0.10,

0.002≤b≤0.24,

0.25≤c≤0.45,

0.42≤d≤0.58,

0.02≤e≤0.13, and

0≤f≤0.10.

4. The phosphor according to claim 3 , wherein the parameters a, b, c, d, e, and f satisfy:
0.004≤a≤0.10,

0.002≤b≤0.032,

0.31≤c≤0.41,

0.5≤d≤0.57,

0.02≤e≤0.075, and

0≤f≤0.02.

5. The phosphor according to claim 1 , wherein the A element is Li.

6. The phosphor according to claim 1 , wherein the D element is Mg.

7. The phosphor according to claim 3 , wherein the D element is partially or entirely constituted of Mg and a parameter value f 1 (atomic fraction) indicating a content of the Mg satisfies 0.001≤f 1 ≤0.09.

8. The phosphor according to claim 3 , wherein the D element is partially or entirely constituted of F and a parameter value f 2 (atomic fraction) indicating a content of the F satisfies 0.0001≤f 2 ≤0.05.

9. The phosphor according to claim 1 , wherein fluorescence having a peak at a wavelength in a range of 510 nm or longer and 530 nm or shorter is emitted upon irradiation of excitation light having a wavelength of 430 nm or longer and 460 nm or shorter.

10. An illuminating device comprising: at least an emission source that emits light having a wavelength of 410 nm or longer and 460 nm or shorter and a phosphor or a light transmitting body in which the phosphor is dispersed,
wherein the phosphor comprises the phosphor recited in claim 1 .

11. The illuminating device according to claim 10 , wherein the emission source is an LED (light-emitting diode) or an LD (laser diode) that emits light having a peak at a wavelength in a range of 430 nm or longer and 460 nm or shorter.

12. The illuminating device according to claim 11 , wherein the emission source may be an LED (light-emitting diode) or an LD (laser diode) that emits light having a peak at a wavelength in a range of 440 nm or longer and 449 nm or shorter.

13. The illuminating device according to claim 10 , wherein the phosphor further comprises a red phosphor to emit light having a peak at a wavelength in a range of 620 nm or longer and 670 nm or shorter.

14. The illuminating device according to claim 13 , wherein the red phosphor is a phosphor activated by Mn 4+ .

15. The illuminating device according to claim 14 , wherein the red phosphor is K 2 SiF 6 :Mn and/or K 2 Si 1-x Na x Al x F 6 :Mn, where 0<x≤0.1.

16. The illuminating device according to claim 10 , wherein, in a light transmitting body in which the phosphor is dispersed, a proportion of the phosphor in the light transmitting body is 30 volume % or more and 90 volume % or less.

17. The illuminating device according to claim 10 , wherein the light transmitting body is selected from a group constituted of acrylic resin, silicone resin, and glass.

18. An image display device comprising: at least an excitation source and a phosphor,
wherein the phosphor comprises the phosphor recited in claim 1 .

19. A method of manufacturing a phosphor recited in claim 1 comprises:
mixing, at least Al 2 O 3 , AlN, a raw material including Mn and a raw material including an A element (where the A element is a monovalent metal element), and, if necessary, a raw material including a D element (where the D element is an element other than Mn, the A element, Al, O, and N), and
firing thus-mixed materials in a nitrogen atmosphere in a range of 0.2 atm or higher and 100 atm or lower at a temperature in a range of 1500° C. or higher and 2400° C. or lower.

20. The method according to claim 19 , wherein the A element is Li.

21. The method according to claim 19 , wherein the D element is a divalent metal element.

Assignees

• Nat Inst Materials Science

Inventors

• Hirosaki Naoto

Classifications

• C09K11/64

  containing aluminium · CPC title

• C09K11/643 Primary

  with alkaline earth metals · CPC title

• C09K11/61

  containing fluorine, chlorine, bromine, iodine or unspecified halogen elements · CPC title

• C09K11/0883

  Arsenides; Nitrides; Phosphides · CPC title

• C09K11/08

  containing inorganic luminescent materials · CPC title