Heat generating microcapsules for self-healing polymer applications

Patent metadata

Field	Value
Publication number	US-10662299-B2
Application number	US-201715618589-A
Country	US
Kind code	B2
Filing date	Jun 9, 2017
Priority date	Jun 9, 2017
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

A self-healing polymeric material includes a polymeric matrix material, a plurality of monomer mixture microcapsules dispersed in the polymeric matrix material, and a plurality of heat generating microcapsules dispersed in the polymeric matrix material. Each monomer mixture microcapsule of the plurality of monomer mixture microcapsules encapsulates a mixture of materials that includes a monomer and a heat-triggered initiator. Each heat generating microcapsule of the plurality of heat generating microcapsules encapsulates multiple reactants that undergo an exothermic chemical reaction. The exothermic chemical reaction generates sufficient heat to cause the heat-triggered initiator to initiate a polymerization reaction.

First claim

What is claimed is:

1. A self-healing polymeric material comprising:
a polymeric matrix material;
a plurality of monomer mixture microcapsules dispersed in the polymeric matrix material, each monomer mixture microcapsule of the plurality of monomer mixture microcapsules encapsulating a mixture of materials, the mixture comprising a monomer and a heat-triggered initiator; and
a plurality of heat generating microcapsules dispersed in the polymeric matrix material, each heat generating microcapsule of the plurality of heat generating microcapsules encapsulating at least a first reactant and a second reactant, wherein:
the first reactant and the second reactant, when mixed, will undergo an exothermic chemical reaction, the exothermic chemical reaction generating sufficient heat to cause the heat-triggered initiator to initiate a polymerization reaction, and
each heat generating microcapsule of the plurality of heat generating microcapsules comprises a first compartment housing the first reactant and a second compartment housing the second reactant.

2. The self-healing polymeric material of claim 1 , wherein the polymerization reaction includes a free-radical-initiated polymerization reaction.

3. The self-healing polymeric material of claim 2 , wherein the heat-triggered initiator includes a peroxide initiator.

4. The self-healing polymeric material of claim 3 , wherein the peroxide initiator includes lauroyl peroxide, benzoyl peroxide, or tent-butyl peroxybenzoate.

5. The self-healing polymeric material of claim 1 , wherein a crack in the polymeric matrix material causes microcapsule rupture of a monomer mixture microcapsule of the plurality of monomer mixture microcapsules, the microcapsule rupture resulting in migration of the mixture of materials into the crack.

6. The self-healing polymeric material of claim 5 , wherein further propagation of the crack in the polymeric matrix material results in application of a compressive force to a heat generating microcapsule of the plurality of heat generating microcapsules, the compressive force triggering the exothermic chemical reaction within the heat generating microcapsule.

7. The self-healing polymeric material of claim 6 , wherein the exothermic chemical reaction within the heat generating microcapsule generates heat that triggers polymerization of the monomer that migrated into the crack to form a cross-linked material that seals the crack.

Assignees

• IBM

Inventors

• Campbell Eric J
• Czaplewski Sarah K
• Kuczynski Joseph
• Tofil Timothy J

Classifications

• C08K9/10

  Encapsulated ingredients · CPC title

• B01J13/04

  by physical processes, e.g. drying, spraying · CPC title

• C08J3/00

  Processes of treating or compounding macromolecular substances · CPC title

• B29C73/22

  the article containing elements including a sealing composition, e.g. powder being liberated when the article is damaged · CPC title

• B01J13/06

  by phase separation · CPC title