Dual mode architectural structure covering

Patent metadata

Field	Value
Publication number	US-10655384-B2
Application number	US-201715729778-A
Country	US
Kind code	B2
Filing date	Oct 11, 2017
Priority date	Oct 19, 2016
Publication date	May 19, 2020
Grant date	May 19, 2020

Abstract

Example dual mode architectural structure coverings are described herein. The dual mode operation permits the covering to be operated by a motor and also manually by a user. An example dual mode architectural structure covering includes a covering, a drive shaft, a drive motor having a motor drive shaft, and a dual mode operation system. The dual mode operation system includes a bearing housing rotationally coupled with respect to the motor drive shaft and a slip clutch rotationally coupled with respect to the drive shaft. The bearing housing and the slip clutch are operatively associated with a one-way bearing. Rotation of the one-way bearing in a first direction causes the bearing to lock, while rotation of the one-way bearing in a second direction, causes the bearing to free rotate. In this manner, manual operation of the covering will not damage the motor or other shade components.

First claim

What is claimed is:

1. A dual mode architectural structure covering comprising:
a drive shaft;
a covering coupled to rotate with rotation of the drive shaft;
a drive motor having a motor drive shaft; and
a dual mode operation system, the dual mode operation system arranged and configured to operate in a first mode to enable motorized extension and retraction of the covering and in a second mode to enable manual extension and retraction of the covering, the dual mode operation system including a bearing housing, a slip clutch, and a one-way bearing;
wherein:
the bearing housing is coupled to rotate with the motor drive shaft;
the slip clutch is coupled to rotate with and selectively to slip with respect to the drive shaft; and
the one-way bearing is selectively, rotatably coupled to the bearing housing and the slip clutch;
in the first mode, when the drive motor is rotated in a first direction to retract the covering, the bearing housing, the one-way bearing, and the slip clutch rotate in the first direction;
in the first mode, when the drive motor is rotated in a second direction to extend the covering, the bearing housing, the one-way bearing, and the slip clutch rotate in the second direction;
in the second mode, when the covering is manually moved in a first direction to retract the covering, the drive shaft and the slip clutch rotate in the first direction and rotate relative to the one-way bearing and the bearing housing, which remain stationary; and
in the second mode, when the covering is manually moved in a second direction to extend the covering, the drive shaft rotates in the second direction relative to the one-way bearing and the bearing housing, which remain stationary.

2. The dual mode architectural structure covering of claim 1 , wherein a rotational axis of the motor drive shaft is parallel to a rotation axis of the drive shaft.

3. The dual mode architectural structure covering of claim 1 , further comprising a spring motor for applying a force to the drive shaft for biasing the covering in a retracted position.

4. The dual mode architectural structure covering of claim 1 , further comprising a motor mount for coupling the bearing housing to the motor drive shaft, the motor mount being coupled to the bearing housing so that rotation of the motor drive shaft by the drive motor rotates the motor mount and the bearing housing.

5. The dual mode architectural structure covering of claim 1 , further comprising a sensor system for identifying a position of the covering, the sensor system including a magnet coupled to rotate with the drive shaft and a Hall effect sensor mounted adjacent to the magnet to monitor rotation of the magnet, and hence the position of the covering.

6. The dual mode architectural structure covering of claim 1 , wherein in the second mode, when the covering is manually moved in a second direction to extend the covering, the drive shaft rotates in the second direction relative to the one-way bearing and the bearing housing, which remain stationary due to slippage of the slip-clutch.

7. The dual mode architectural structure covering of claim 1 , wherein, in the first mode, when the drive motor is rotated in the first direction, rotation of the drive motor causes the motor drive shaft to rotate the bearing housing, the one-way bearing, the slip clutch, and the drive shaft to wind the covering into a retracted configuration.

8. The dual mode architectural structure covering of claim 7 , wherein, in the first mode, when the drive motor is rotated in the second direction, a weight of the covering provides a downward gravitational force and the drive motor acts as a speed governor enabling the downward gravitational force to lower the covering.

9. The dual mode architectural structure covering of claim 8 , wherein, in the first mode, when the drive motor is rotated in the second direction, the one-way bearing and the motor drive shaft rotate freely with respect to each other so long as the motor drive shaft rotates at the same speed or faster than the one-way bearing.

10. The dual mode architectural structure covering of claim 1 , wherein the one-way bearing includes an outer raceway and an inner raceway, the outer raceway being coupled to rotate with rotation of the bearing housing, the inner raceway being coupled to rotate with rotation of the slip clutch.

11. The dual mode architectural structure covering of claim 10 , wherein the inner raceway is associated with a transfer shaft for coupling the one-way bearing to a housing of the slip clutch.

12. The dual mode architectural structure covering of claim 11 , wherein the transfer shaft is hollow for receiving a portion of the drive shaft therein.

13. The dual mode architectural structure covering of claim 1 , wherein the slip clutch comprises a slip clutch housing, a hub coupled to rotate with the drive shaft, and a spring interconnecting the slip clutch housing and the hub, the slip clutch housing is coupled to the one-way bearing via a transfer shaft.

14. The dual mode architectural structure covering of claim 13 , wherein the one-way bearing locks relative movement between the motor drive shaft and the slip clutch, and the drive shaft that is arranged and configured to rotate relative to the slip clutch, the slip clutch selectively releases to allow slippage between the motor drive shaft and the drive shaft despite the one-way bearing being locked.

15. The dual mode architectural structure covering of claim 14 , wherein, in the second mode, when the covering is manually moved in the first direction to retract the covering, the slip clutch rotates with respect to the bearing housing so that rotation from the slip clutch is not transferred to the bearing housing.

16. The dual mode architectural structure covering of claim 1 , wherein the one-way bearing includes a position sensor coupled to the drive shaft, the dual mode architectural structure covering further including a sensor to monitor rotation of the position sensor to track a position of the covering.

17. The dual mode architectural structure covering of claim 16 , wherein the sensor is mounted to a circuit board attached to the drive motor.

18. The dual mode architectural structure covering of claim 1 , wherein the one-way bearing includes an outer raceway and a transfer shaft for coupling the outer raceway to a housing of the slip clutch, the outer raceway being coupled to rotate with rotation of the bearing housing, the transfer shaft being coupled to rotate with rotation of the slip clutch.

19. The dual mode architectural structure covering of claim 18 , wherein the transfer shaft is hollow for receiving a portion of the drive shaft therein.

Assignees

• Hunter Douglas

Inventors

• Foley Patrick E
• Schwantdt Mark
• Mischo Paul

Classifications

• E06B9/60

  Spring drums operated only by closure members · CPC title

• E06B9/322 Primary

  Details of operating devices, e.g. pulleys, brakes, spring drums, drives ({operating devices E06B9/68} ; devices of general interest specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material B65H75/34) · CPC title

• E06B9/74 Primary

  adapted for selective electrical or manual operation · CPC title

• E06B9/68

  Operating devices or mechanisms, e.g. with electric drive · CPC title

• E06B2009/6845

  sensing position · CPC title