Surface modification method and surface modification body

Patent metadata

Field	Value
Publication number	US-10647829-B2
Application number	US-201414896096-A
Country	US
Kind code	B2
Filing date	May 20, 2014
Priority date	Jun 20, 2013
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

Provided are methods for surface-modifying a rubber vulcanizate or a thermoplastic resin, which can provide chemically fixed surfaces showing low adsorption properties or selective adsorption properties with respect to proteins and cells, as well as excellent durability, instead of coatings which have drawbacks, such as that the performance is reduced due to separation or peeling of the coating. The present invention relates to a method for surface-modifying an object made of a rubber vulcanizate or a thermoplastic resin, the method including: a step 1 of forming polymerization initiation points on the surface of the object; and a step 2 of radically polymerizing a hydrophilic monomer starting from the polymerization initiation points by irradiation with UV light having a wavelength of 300 to 400 nm to grow polymer chains on the surface of the object.

First claim

The invention claimed is:

1. A method for surface-modifying an object made of a thermoplastic resin, wherein the object is a matrix, filter, channel, or tube configured for medical or healthcare use and for contact with blood or biological fluids and wherein the thermoplastic resin is polyethylene terephthalate or polystyrene, the method comprising:
a step 1 of forming polymerization initiation points on a surface of the object, wherein said step 1 comprises adsorbing a photopolymerization initiator to the surface of the object to form the polymerization initiation points from the photopolymerization initiator on the surface; and
a step 2 of radically polymerizing an alkoxyalkyl (meth)acrylate hydrophilic monomer starting from the polymerization initiation points by irradiation with UV light having a wavelength of 300 to 400 nm to grow polymer chains on the surface of the object,
wherein the photopolymerization initiator is a benzophenone compound;
wherein the hydrophilic monomer is a 2-methoxyethyl acrylate monomer;
wherein during or before the irradiation, an inert gas is inserted into a reaction vessel, a reaction tube, and a reaction solution, and the hydrophilic monomer is polymerized in an atmosphere replaced with the inert gas;
wherein the radical polymerization of the hydrophilic monomer in the step 2 is carried out by applying or spraying a solution of the hydrophilic monomer onto the surface of the object, and then covering the applied or sprayed object with a transparent cover of glass or resin, followed by the irradiation with the UV light through the transparent cover of glass or resin to radically polymerize the hydrophilic monomer;
wherein the surface of the surface-modified object has reduced protein adsorption ranging from 0.13-0.34 μg/cm 2 of bovine serum albumin as compared to the unmodified surface of the object;
wherein the polymer chains each have a length of 800 to 3000 nm.

2. The method according to claim 1 , wherein the surface of the object is irradiated with UV light having a wavelength of 300 nm or less prior to the step 1.

3. The method according to claim 1 , wherein after the step 2, the surface-modified object on which the polymer chains are grown is washed.

4. The method according to claim 3 , wherein the washing is carried out by at least one selected from the group consisting of hot water washing, alcohol washing, and acetone washing.

5. The method according to claim 1 , wherein a solution of the hydrophilic monomer contains a polymerization inhibitor, and the hydrophilic monomer is polymerized in the presence of the polymerization inhibitor.

6. The method according to claim 5 , wherein the polymerization inhibitor is 4-methylphenol.

Assignees

• Sumitomo Rubber Ind

Inventors

• Minagawa Yasuhisa

Classifications

• A61L29/14

  Materials characterised by their function or physical properties {, e.g. lubricating compositions} · CPC title

• A61L31/10

  Macromolecular materials · CPC title

• B01D15/38

  involving specific interaction not covered by one or more of groups {B01D15/265 and} B01D15/30 - B01D15/36, e.g. affinity, ligand exchange or chiral chromatography · CPC title

• C08J2327/18

  Homopolymers or copolymers of tetrafluoroethylene · CPC title

• C08F291/02

  on to elastomers · CPC title