Surface modification method and surface-modified elastic body

Patent metadata

Field	Value
Publication number	US-9758605-B2
Application number	US-201314437584-A
Country	US
Kind code	B2
Filing date	Nov 19, 2013
Priority date	Nov 20, 2012
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

The present invention provides methods for surface-modifying a rubber vulcanizate or a thermoplastic elastomer, which can cost-effectively provide a variety of functions, such as sliding properties, according to the application. The present invention relates to a method for surface-modifying a rubber vulcanizate or a thermoplastic elastomer as a target for modification, the method including: step 1 of forming polymerization initiation points on a surface of the modification target; and step 2 of radically polymerizing a non-functional monomer, starting from the polymerization initiation points, to grow non-functional polymer chains, and then radically polymerizing a fluoropolyether segment-containing functional monomer to grow functional polymer chains.

First claim

The invention claimed is:

1. A method for surface-modifying a rubber vulcanizate or a thermoplastic elastomer as a target for modification, the method comprising:
step 1 of forming polymerization initiation points on a surface of the rubber vulcanizate or the thermoplastic elastomer; and
step 2 of radically polymerizing a non-functional monomer, starting from the polymerization initiation points, to form non-functional polymer chains, and then radically polymerizing a fluoropolyether segment-containing functional monomer on the resultant non-functional polymer chains to form functional polymer chains while extending the polymer chains;
wherein the non-functional monomer is at least one member selected from acrylic acid, acrylic acid esters, acrylamide, dimethylacrylamide, diethylacrylamide, isopropylacrylamide, hydroxyacrylamide, acryloylmorpholine, acrylic acid alkali metal salts, acrylic acid amine salts, methacrylic acid, methacrylic acid esters, methacrylamide, methacrylic acid alkali metal salts, methacrylic acid amine salts, and acrylonitrile.

2. The method according to claim 1 ,
wherein the step 1 comprises adsorbing a photopolymerization initiator onto a surface of the modification target, optionally followed by irradiation with LED light having a wavelength of 300 to 400 nm, to form polymerization initiation points from the photopolymerization initiator on the surface.

3. The method according to claim 1 ,
wherein the step 2 comprises radically polymerizing a non-functional monomer, starting from the polymerization initiation points, by irradiation with LED light having a wavelength of 300 to 450 nm to grow non-functional polymer chains, and then radically polymerizing a fluoropolyether segment-containing functional monomer by irradiation with LED light having a wavelength of 300 to 450 nm to grow functional polymer chains.

4. The method according to claim 1 ,
wherein the rubber vulcanizate or thermoplastic elastomer contains an allylic carbon atom which is adjacent to a double bond.

5. The method according to claim 2 ,
wherein the photopolymerization initiator is at least one of a benzophenone compound and a thioxanthone compound.

6. The method according to claim 1 ,
wherein in the step 2, a reducing agent or an antioxidant is added in the radical polymerization of the non-functional monomer and/or of the fluoropolyether segment-containing functional monomer.

7. The method according to claim 6 ,
wherein the reducing agent or antioxidant is at least one selected from the group consisting of riboflavin, ascorbic acid, α-tocopherol, β-carotene, and uric acid.

8. The method according to claim 2 ,
wherein the method comprises inserting an inert gas into a reaction container and a reaction solution during or before the light irradiation, and polymerizing the monomer in an atmosphere replaced with the inert gas.

9. The method according to claim 1 ,
wherein the fluoropolyether segment in the fluoropolyether segment-containing functional monomer is a perfluoropolyether segment comprising at least one of the following units (A) to (D):
(A): —(CF 2 O) a —,
(B): —(CF 2 CF 2 O) b —,
(C): —(CF 2 CF 2 CF 2 O) c —, and
(D): —(CF(CF 3 )CF 2 O) d —
wherein a, b, c, and d each represent 0 or a positive integer and satisfy the relation: 2≦a+b+c+d≦200.

10. The method according to claim 1 ,
wherein the fluoropolyether segment-containing functional monomer is a monomer represented by the following formula:

wherein R 101 represents a methyl group, an ethyl group, a hydrogen atom, a fluorine atom, a chlorine atom, or a bromine atom; m 101 represents an integer of 0 to 5; X 101 represents a hydrogen atom or a fluorine atom; and the fluoropolyether segment is a perfluoropolyether segment comprising at least one of the following units (A) to (D):
(A): —(CF 2 O) a —,
(B): —(CF 2 CF 2 O) b —,
(C): —(CF 2 CF 2 CF 2 O) c —, and
(D): —(CF(CF 3 )CF 2 O) d —
wherein a, b, c, and d each represent 0 or a positive integer and satisfy the relation: 2≦a+b+c+d≦200.

11. The method according to claim 1 ,
wherein the fluoropolyether segment-containing functional monomer is a monomer represented by the following formula:

wherein n 102 represents an integer of 0 to 100; and X 102 represents H or F.

12. The method according to claim 1 ,
wherein the (liquid) monomer or a solution thereof contains a polymerization inhibitor, and is polymerized in the presence of the polymerization inhibitor.

13. The method according to claim 12 ,
wherein the polymerization inhibitor is 4-methylphenol.

14. The method according to claim 1 ,
wherein a length of the entire polymer chain, including the non-functional polymer chain and the functional polymer chain, is 10 to 50000 nm.

15. The method according to claim 1 ,
wherein a ratio in length of the non-functional polymer chain to the functional polymer chain is 50:50 to 99.9:0.1.

16. A surface-modified elastic body, which is obtained by the method according to claim 1 .

17. A surface-modified elastic body, which is obtained by the method according to claim 1 , the elastic body having sliding properties, low friction, or low water resistance in the presence of water or in a dry state.

18. A surface-modified elastic body, comprising a three-dimensional solid at least part of whose surface is modified by the method according to claim 1 .

19. The surface-modified elastic body according to claim 16 , which comprises a polymer brush.

20. A gasket for syringes, at least part of whose surface is modified by the method according to claim 1 .

21. A tire, at least part of whose groove surface is modified by the method according to claim 1 .

Assignees

• Sumitomo Rubber Ind

Inventors

• Minagawa Yasuhisa

Classifications

• C08F136/18 Primary

  containing chlorine · CPC title

• C08J2321/00

  Characterised by the use of unspecified rubbers · CPC title

• C08F136/16

  containing halogen · CPC title

• C08L101/00

  Compositions of unspecified macromolecular compounds · CPC title

• C08J2300/26

  Elastomers · CPC title