Polyvinyl alcohol used as dispersing agents for polyvinyl chloride suspension polymerization, dispersing agents comprising the polyvinyl alcohol, and method for producing polyvinyl chloride using the polyvinyl alcohol

Patent metadata

Field	Value
Publication number	US-10647791-B2
Application number	US-201815941104-A
Country	US
Kind code	B2
Filing date	Mar 30, 2018
Priority date	Mar 30, 2018
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

The polyvinyl alcohol according to the present invention to be used as a dispersant for suspension polymerization for polyvinyl chloride has a degree of saponification of 60 to 80 mol %, a block character of 0.4 to 0.6, an integration value defined by the following (a) of 0.04 to 0.1 and an integration value defined by the following (b) of 0.01 to 0.2 in a 1 H-NMR spectrum, and a 0.1% by mass aqueous solution of the polyvinyl alcohol has a UV absorbance at a wavelength of 320 nm of 0.18 or more and less than 0.3.
(a) An integration value from 5.42 to 5.62 ppm of a peak or peaks observed at 5.50 to 5.54 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100. (b) An integration value from 5.76 to 5.98 ppm of a peak or peaks observed at 5.86 to 5.90 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100.

First claim

The invention claimed is:

1. Polyvinyl alcohol to be used as a dispersant for suspension polymerization for polyvinyl chloride, the polyvinyl alcohol having:
a degree of saponification of 60 to 80 mol %;
a block character of 0.4 to 0.6;
an integration value defined by the following (a) of 0.04 to 0.1 and an integration value defined by the following (b) of 0.01 to 0.2 in a 1 H-NMR spectrum; and
an UV absorbance of 0.18 or more and less than 0.3 measured at wavelength of 320 nm with respect to a 0.1% by mass aqueous solution of the polyvinyl alcohol:
(a) an integration value from 5.42 to 5.62 ppm of a peak or peaks observed at 5.50 to 5.54 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100; and
(b) an integration value from 5.76 to 5.98 ppm of a peak or peaks observed at 5.86 to 5.90 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100.

2. The polyvinyl alcohol according to claim 1 , having a carbonyl group index of 0.5 or more.

3. The polyvinyl alcohol according to claim 1 , having an integration value defined by the following (c) of 0.2 to 0.7 and an integration value defined by the following (d) of 0.1 to 0.2:
(c) an integration value from 5.98 to 7.09 ppm of a peak or peaks observed at 6.51 to 6.55 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100; and
(d) an integration value from 7.09 to 7.72 ppm of a peak or peaks observed at 7.39 to 7.41 ppm when an integration value from 3.65 to 4.05 ppm of a peak or peaks observed at 3.83 to 3.87 ppm is assumed to be 100.

4. The polyvinyl alcohol according to claim 1 , wherein a 4% by mass aqueous solution of the polyvinyl alcohol has a viscosity of 4 to 10 cP.

5. The polyvinyl alcohol according to claim 1 , having a clouding point of 35 to 50° C.

6. A dispersant comprising the polyvinyl alcohol according to claim 1 .

7. The polyvinyl alcohol according to claim 1 , produced by a production method comprising the following steps (1) to (3):
a step (1) of producing a polyvinyl ester by polymerizing a vinyl ester monomer;
a step (2) of producing a partially saponified polyvinyl ester by partially saponifying the polyvinyl ester; and
a step (3) of heat-treating the partially saponified polyvinyl ester.

8. The polyvinyl alcohol according to claim 7 , wherein the vinyl ester monomer is a vinyl acetate monomer.

9. The polyvinyl alcohol according to claim 7 , wherein the step (2) of producing a partially saponified polyvinyl ester by partially saponifying the polyvinyl ester is performed in the presence of a peroxide and an alkali compound.

10. The polyvinyl alcohol according to claim 9 , wherein the peroxide is hydrogen peroxide, and the alkali compound is sodium hydroxide.

11. A method for producing polyvinyl chloride, the method comprising:
a step of preparing a suspension liquid by mixing the polyvinyl alcohol according to claim 1 , a vinyl chloride monomer, and water; and
a step of polymerizing the vinyl chloride monomer.

Assignees

• Sekisui Chemical Co Ltd
• Sekisui Specialty Chemicals Am
• Sekisui Speciality Chemicals America Llc

Inventors

• Nishimura Yohei
• Kusaka Yasunari
• Nakajima Nami
• Yamaguchi Hidehiro

Classifications

• C08J2429/04

  Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids · CPC title

• C08F114/06

  Vinyl chloride · CPC title

• C08J2327/06

  Homopolymers or copolymers of vinyl chloride · CPC title

• C08F4/34

  Per-compounds with one peroxy-radical · CPC title

• C08F2810/00

  Chemical modification of a polymer · CPC title