Piezoelectric package-integrated motor

Patent metadata

Field	Value
Publication number	US-10644616-B2
Application number	US-201615283117-A
Country	US
Kind code	B2
Filing date	Sep 30, 2016
Priority date	Sep 30, 2016
Publication date	May 5, 2020
Grant date	May 5, 2020

Abstract

Embodiments of the invention include a self-propelled sensor system. In an embodiment, the self-propelled sensor system includes a piezoelectrically actuated motor that is integrated with a substrate. In an embodiment, the self-propelled sensor system may also include a sensor and an integrated circuit electrically coupled to the piezoelectrically actuated motor. Embodiments of the invention may also include self-propelled sensor systems that include plurality of piezoelectrically actuated motors. In an embodiment the piezoelectrically actuated motors may be one or more different types of motors including, but not limited to, stick and slip motors, inchworm stepping motors, standing acoustic wave motors, a plurality of piezoelectrically actuated cantilevers, and a piezoelectrically actuated diaphragm. Additional embodiments of the invention may include a plurality of self-propelled sensor systems that are communicatively coupled to form a sensor mesh.

First claim

What is claimed is:

1. A self-propelled system, comprising:
an organic substrate;
a piezoelectrically actuated motor integrated with the organic substrate, wherein the piezoelectrically actuated motor comprises a crystalline piezoelectric material;
a sensor; and
an integrated circuit electrically coupled to the piezoelectrically actuated motor.

2. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor is a stick and slip motor.

3. The self-propelled system of claim 2 , wherein the stick and slip motor comprises:
a piezoelectric drive arm that extends out from a sidewall of the substrate; and
a mass coupled to an end of the piezoelectric drive arm that is opposite from an end of the piezoelectric drive arm that is coupled to the sidewall of the substrate.

4. The self-propelled system of claim 3 , wherein the piezoelectric drive arm is coupled to a sidewall of the substrate located within a cavity in the substrate.

5. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor is an inchworm stepping motor.

6. The self-propelled system of claim 5 , wherein the inchworm stepping motor comprises:
a pair of piezoelectric drive arms;
a pair of first piezoelectric clamping arms each formed proximate to first ends of one of the piezoelectric drive arms; and
a pair of second piezoelectric clamping arms each formed proximate to second ends of one of the piezoelectric drive arms that is opposite to the firsts end of the piezoelectric drive arms.

7. The self-propelled system of claim 6 , wherein each of the piezoelectric drive arms are coupled to a sidewall of a trench formed into the substrate.

8. The self-propelled system of claim 7 , wherein each of the piezoelectric drive arms are coupled to the sidewalls of the trench by a spacer.

9. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor is a standing acoustic wave motor.

10. The self-propelled system of claim 9 , wherein the standing acoustic wave motor comprises:
a spindle; a piezoelectric ring formed around the spindle;
a plurality of fins extending out from the piezoelectric ring; and
an outer ring contacting ends of the plurality of fins, wherein the fins are not permanently attached to the outer ring.

11. The self-propelled system of claim 10 , wherein the spindle is mounted within a cavity formed in the substrate.

12. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor comprises:
a plurality of cantilevers extending out from a surface of the substrate;
a piezoelectric layer formed along a surface of each cantilever; and
an electrode formed over each piezoelectric layer.

13. The self-propelled system of claim 12 , further comprising a second piezoelectric layer formed along a second surface of each cantilever.

14. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor comprises:
a piezoelectric layer formed over the substrate;
a diaphragm formed over the piezoelectric layer;
a rotor formed over the diaphragm; and
a fin contacting a top surface of the diaphragm and coupled to the rotor.

15. The self-propelled system of claim 14 , wherein the diaphragm displaces the fin and induces rotation of a shaft in the rotor upon contraction of the piezoelectric layer.

16. The self-propelled system of claim 1 , wherein the piezoelectrically actuated motor includes a high performance piezoelectric material that is deposited in an amorphous state and annealed with a laser annealing process.

17. The self-propelled system of claim 16 , wherein the high performance piezoelectric material is lead zirconate titanate (PZT), potassium sodium niobate (KNN), or zinc oxide (ZnO).

18. A self-propelled system, comprising:
an organic substrate;
a plurality of piezoelectrically actuated motors integrated with the substrate, wherein the piezoelectrically actuated motors include a crystalline piezoelectric material including lead zirconate titanate (PZT), potassium sodium niobate (KNN), or zinc oxide (ZnO);
a sensor;
an integrated circuit electrically coupled to the piezoelectrically actuated motor; and
a communication module electrically coupled to the integrated circuit.

19. The self-propelled system of claim 18 , wherein the plurality of piezoelectrically actuated motors comprises at least two different types of motors.

20. The self-propelled system of claim 18 , wherein the plurality of piezoelectrically actuated motors provide movement relative to a surface in more than one direction.

21. The self-propelled system of claim 18 , wherein the sensor is a terahertz sensor.

22. The self-propelled system of claim 18 , further comprising:
one or more surface mounted motors mounted to the organic substrate.

23. A sensor mesh, comprising:
a plurality of self-propelled sensor systems that are communicatively coupled over a wireless network, wherein each of the self-propelled sensor systems comprise:
an organic substrate;
a plurality of piezoelectrically actuated motors integrated with the organic substrate, wherein the actuated motors include a crystalline piezoelectric material including lead zirconate titanate (PZT), potassium sodium niobate (KNN), or zinc oxide (ZnO);
a sensor;
an integrated circuit electrically coupled to the piezoelectrically actuated motor; and
a communication module electrically coupled to the integrated circuit.

24. The sensor mesh of claim 23 , wherein the plurality of self-propelled sensor systems are controlled by a master sensor device within the plurality of self-propelled sensor systems.

25. The sensor mesh of claim 23 , wherein the plurality of self-propelled sensor systems are controlled by a gateway device.

Assignees

• Intel Corp

Inventors

• Liff Shawna M
• Dogiamis Georgios C
• Oster Sasha N
• Eid Feras
• Elsherbini Adel A
• Sounart Thomas L
• Swan Johanna M

Classifications

• H02N2/026

  by pressing one or more vibrators against the driven body · CPC title

• H02N2/023 Primary

  Inchworm motors · CPC title

• G01J3/42

  Absorption spectrometry; Double beam spectrometry; Flicker spectrometry; Reflection spectrometry (beam switching arrangements G01J3/08) · CPC title

• H02N2/025

  Inertial sliding motors · CPC title

• H02N2/101

  using intermittent driving, e.g. step motors · CPC title