Electrolytic copper foil, electrode comprising the same, secondary battery comprising the same, and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-10644320-B2
Application number	US-201715661309-A
Country	US
Kind code	B2
Filing date	Jul 27, 2017
Priority date	Aug 23, 2016
Publication date	May 5, 2020
Grant date	May 5, 2020

Abstract

An electrolytic copper foil capable of securing a secondary battery having a high capacity retention rate, an electrode including the same, a secondary battery including the same, and a method of manufacturing the same. The electrolytic copper foil, which includes a first surface and a second surface opposite to the first surface, includes a copper layer including a matte surface facing the first surface and a shiny surface facing the second surface, and a first protective layer on the matte surface of the copper layer, wherein the first protective layer includes chromium (Cr) and the first surface of the electrolytic copper foil has an adhesion factor of 1.5 to 16.3.

First claim

What is claimed is:

1. A secondary battery electrolytic copper foil, which includes a first surface and a second surface opposite the first surface, the electrolytic copper foil comprising:
a copper layer including a matte surface facing the first surface and a shiny surface facing the second surface; and
a first protective layer on the matte surface of the copper layer,
wherein:
the first protective layer comprises chromium (Cr);
an adhesion factor of the first surface, which is defined by Equation 1 below, ranges from 1.5 to 16.3:
ADF−Pc/10+DA cr /(mg/m 2 )+ R max /μm  Equation 1:

wherein, ADF denotes an adhesion factor, Pc denotes a peak count, DAcr denotes an amount of chromium (Cr) electrodeposition (mg/m 2 ), and R max denotes a maximum surface roughness (μm);
a Pc of the first surface ranges from 5 to 110;
a DAcr of the first surface ranges from 0.5 to 3.8 mg/m 2 ; and
a R max of the first surface ranges from 0.4 to 3.5 μm.

2. The electrolytic copper foil of claim 1 , further comprising a second protective layer on the shiny surface of the copper layer,
wherein:
the second protective layer comprises chromium (Cr); and
the second surface has an adhesion factor of 1.5 to 16.3.

3. The electrolytic copper foil of claim 2 , wherein:
a Pc of the second surface ranges from 5 to 110;
a DAcr of the second surface ranges from 0.5 to 3.8 mg/m 2 ; and
a R max of the second surface ranges from 0.4 to 3.5 μm.

4. The electrolytic copper foil of claim 1 , wherein the electrolytic copper foil has a yield strength of 21 to 63 kgf/mm 2 at room temperature.

5. The electrolytic copper foil of claim 1 , wherein the electrolytic copper foil has an elongation of 3% or more at room temperature.

6. A secondary battery electrode comprising:
the electrolytic copper foil of claim 1 ; and
a first active material layer on the first surface of the electrolytic copper foil.

7. The secondary battery electrode of claim 6 , wherein the first active material layer comprises at least one active material selected from a group consisting of carbon, a metal (Me), an alloy containing the metal, an oxide of the metal (MeO x ), and a composite of the metal and carbon.

8. The secondary battery electrode of claim 6 , wherein the first active material layer comprises Si.

9. The secondary battery electrode of claim 6 , wherein:
the electrolytic copper foil further comprises a second protective layer on the shiny surface of the copper layer; and
the secondary battery electrode further comprises a second active material layer on the second protective layer.

10. The secondary battery electrode of claim 6 , wherein adhesion between the electrolytic copper foil and the first active material layer is 25 N/m or more.

11. A secondary battery comprising:
a cathode;
an anode;
an electrolyte configured to provide an environment in which lithium ions move between the cathode and the anode; and
a separator configured to electrically insulate the cathode from the anode,
wherein the anode comprises:
the electrolytic copper foil of claim 1 ; and
a first active material layer on the first surface of the electrolytic copper foil.

12. The secondary battery of claim 11 , wherein the first active material layer comprises at least one active material selected from a group consisting of carbon, a metal (Me), an alloy containing the metal, an oxide of the metal (MeO x ), and a composite of the metal and carbon.

13. The secondary battery of claim 11 , wherein the first active material layer comprises Si.

14. The secondary battery of claim 11 , wherein:
the electrolytic copper foil further comprises a second protective layer on the shiny surface of the copper layer; and
the secondary battery further comprises a second active material layer on the second protective layer.

15. The secondary battery of claim 11 , wherein adhesion between the electrolytic copper foil and the first active material layer is 25 N/m or more.

16. The secondary battery electrode of claim 7 , wherein the metal (Me) comprises Si, Ge, Sn, Li, Zn, Mg, Cd, Ce, Ni, or Fe.

17. The secondary battery of claim 12 , wherein the metal (Me) comprises Si, Ge, Sn, Li, Zn, Mg, Cd, Ce, Ni, or Fe.

Assignees

• Ls Mtron Ltd
• Kcf Tech Co Ltd

Inventors

• Kim Seung Min

Classifications

• C25D1/00 Primary

  Electroforming · CPC title

• C25D1/04

  Wires; Strips; Foils · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/38

  of elements or alloys · CPC title

• C25D3/38

  of copper · CPC title