Additive pack

Patent metadata

Field	Value
Publication number	US-10633285-B2
Application number	US-201515754397-A
Country	US
Kind code	B2
Filing date	Aug 31, 2015
Priority date	Aug 31, 2015
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

An additive pack which comprises a water-soluble capsule containing a water-dispersible polymer powder (dispersion powder) is used to prepare aqueous construction materials such as cements and mortars on site, while offering set properties equivalent or superior to ready to mix dry mix formulations.

First claim

What is claimed is:

1. An additive pack which comprises a water-soluble capsule and a water-dispersible polymer powder contained therein wherein, the water-soluble capsule comprises a partially hydrolyzed vinyl acetate homopolymers or partially hydrolyzed vinyl acetate copolymer, each with a degree of hydrolysis of from 70 to 95 mol %, and a Höppler viscosity of from 1 to 50 mPas, or a mixture thereof.

2. The additive pack of claim 1 , wherein the partially hydrolyzed vinyl acetate copolymers comprise copolymers of vinyl acetate with 1 to 50% by weight of one or more comonomers selected from the group consisting of ethylenically unsaturated carboxylic acids and 1-alkylvinyl acetates having C 1 - to C 4 -alkyl groups.

3. The additive pack of claim 2 , wherein the partially hydrolyzed vinyl acetate copolymers comprise copolymers of from 80 to 95% by weight of vinyl acetate, from 5 to 20% by weight of isopropenyl acetate, and from 0 to 5% by weight of other ethylenically unsaturated copolymerizable monomers, where the total of the percents by weight is 100%, and the copolymers have a degree of hydrolysis of from 80 to 90 mol % and a Höppler viscosity of from 5 to 30 mPas.

4. The additive pack of claim 1 , wherein the water-dispersible polymer powders comprise polymers of one or more vinyl esters of unbranched or branched carboxylic acids having from 1 to 12 C atoms, acrylic esters or methacrylic esters of unbranched or branched alcohols having from 1 to 15 C atoms, vinyl aromatics, olefins, 1,3-dienes, and/or vinyl chloride.

5. The additive pack of claim 4 , wherein at least one water-dispersible polymer powder is selected from the group consisting of:
copolymers of vinyl acetate and from 5 to 50% by weight of ethylene;
copolymers of vinyl acetate, from 1 to 50% by weight of ethylene, and from 1 to 50% by weight of vinyl ester of α-branched monocarboxylic acids having from 9 to 12 C atoms;
copolymers of from 30 to 75% by weight of vinyl acetate, from 1 to 30% by weight of vinyl laurate or vinyl ester of an alpha-branched carboxylic acid having from 9 to 12 C atoms, and also from 1 to 30% by weight of (meth)acrylic ester of unbranched or branched alcohols having from 1 to 15 C atoms, where these also comprise from 1 to 40% by weight of ethylene;
copolymers of vinyl acetate, from 1 to 25% by weight of ethylene, and from 15 to 35% by weight of vinyl chloride;
copolymers of styrene and from 20 to 50% by weight of 1,3-butadiene; and
copolymers of styrene and from 20 to 50% by weight of methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, or 2-ethylhexyl acrylate;
where the polymers or copolymers optionally further comprise ancillary monomers, and the total of the percents by weight is 100%.

6. The additive pack of claim 1 , wherein, in addition to the water-dispersible polymer powder, one or more other additives selected from the group consisting of mineral binders, fillers, thickeners, setting retarders, setting accelerators, defoamers, and hydrophobizing agents, is/are present.

7. The additive pack of claim 6 , wherein, in addition to the water-dispersible polymer powder, one or more thickeners selected from the group consisting of polysaccharides, phylosilicates, or polycarboxylic acids, is/are present.

8. The additive pack of claim 1 , which further comprises a dry mortar mix.

9. The additive pack of claim 6 , which comprises from 50 to 95% by weight of water-dispersible polymer powder and from 5 to 50% by weight of one or more other additives, based on the total weight of the additives.

10. In the production of aqueous mortars with mineral binders, the improvement comprising supplying a water-dispersible polymer in an additive pack of claim 1 .

11. An aqueous mortar composition containing a mineral binder, obtained by means of addition of a quantity of from 1 to 10% by weight, based on the dry weight of the mineral binder, of one or more additive packs of claim 1 .

12. The additive pack of claim 6 , wherein in addition to the water-dispersible polymer powder, one or more cellulose ether or starch ether thickeners is/are present.

Assignees

• Wacker Chemie Ag

Inventors

• Selig Manfred
• Bonin Klaus
• Khan Saulat Aijaz
• Zhang Richard

Classifications

• C08L23/08

  Copolymers of ethene (C08L23/16 takes precedence) · CPC title

• C08L33/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C04B2103/50

  Defoamers, air detrainers · CPC title

• C04B28/04

  Portland cements · CPC title

• C08L31/04

  Homopolymers or copolymers of vinyl acetate · CPC title