Systems and methods for rotating a crankshaft to start an engine

Patent metadata

Field	Value
Publication number	US-10608565-B2
Application number	US-201715834059-A
Country	US
Kind code	B2
Filing date	Dec 7, 2017
Priority date	Dec 7, 2017
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

An electrical power unit is disclosed. The electrical power unit includes a controller configured to generate a first control signal based on a first operational state of an engine, a multiphase electrical machine including a plurality of three-phase windings; and an electrical power conditioning subunit operatively coupled to the controller, where the electrical power conditioning subunit comprises a plurality of converters, where at least one converter is electrically coupled to a corresponding three-phase winding of the plurality of three-phase windings based on the first control signal, and where the electrical power conditioning subunit is configured to transmit a first electrical power from the at least one converter to the corresponding three-phase winding, where the multiphase electrical machine is configured to generate a mechanical power based on the first electrical power and rotate a crankshaft operatively coupled to the engine based on the generated mechanical power to start the engine.

First claim

The invention claimed is:

1. An electrical power unit, comprising:
a controller configured to generate a first control signal based on a first operational state of an engine;
a multiphase electrical machine comprising a first three-phase winding and a second three-phase winding; and
an electrical power conditioning subunit operatively coupled to the controller, wherein the electrical power conditioning subunit comprises a first converter electrically coupled to the first three-phase winding and a second converter electrically coupled to the second three-phase winding, wherein the first converter is electrically coupled to the first three-phase winding and the second converter is electrically coupled to the second three-phase winding based on the first control signal, and wherein the electrical power conditioning subunit is configured to transmit a first electrical power from the first converter and the second converter to the first three-phase winding and second three-phase winding,
wherein the multiphase electrical machine is configured to:
generate a mechanical power based on the first electrical power, and
rotate a crankshaft operatively coupled to the engine based on the generated mechanical power to start the engine.

2. The electrical power unit of claim 1 , wherein the first operational state comprises an idle state of the engine, and wherein a second operational state of the engine comprises a powered state of the engine.

3. The electrical power unit of claim 2 , wherein the controller is further configured to generate a second control signal based on the second operational state.

4. The electrical power unit of claim 3 , wherein the electrical power unit is further operatively coupled to a plurality of loads.

5. The electrical power unit of claim 4 , wherein the multiphase electrical machine is configured to be electrically coupled to a load of the plurality of loads via at least one of the first converter and the second converter based on the second control signal.

6. The electrical power unit of claim 5 , wherein the multiphase electrical machine is further configured to provide a second electrical power to the load of the plurality of loads via at least one of the first converter and the second converter to activate the load.

7. The electrical power unit of claim 1 , wherein the electrical power conditioning subunit further comprises a plurality of switches, a direct current (DC) bus, an alternating current (AC) bus, a synchronizing line, a plurality of rectifiers, and a plurality of filters.

8. The electrical power unit of claim 7 , wherein the plurality of switches comprises at least one of a semiconductor switch, a mechanical relay, a contactor, and a circuit breaker.

9. The electrical power unit of claim 1 , wherein the first electric power includes a first three-phase AC power provided from the first converter to the first three-phase winding and a second three-phase AC power provided from the second converter to the second three-phase winding, and wherein the first three-phase AC power and the second three-phase AC power have a phase difference of about 30 degrees.

10. The electrical power unit of claim 7 , wherein the synchronizing line is configured to communicatively couple the first converter to the second converter.

11. The electrical power unit of claim 1 , wherein the controller is further configured to control operation of the first converter and the second converter based on an operational parameter of the first converter and the second converter.

12. The electrical power unit of claim 1 , wherein the engine is an aircraft engine.

13. A method for rotating a crankshaft operatively coupled to an engine to start the engine using an electrical power unit, wherein the electrical power unit comprises a controller, a multiphase electrical machine, and an electrical power conditioning subunit, the method comprising:
generating, using the controller, a first control signal based on a first operational state of the engine;
electrically coupling a first converter and a second converter in the electrical power conditioning subunit to a first three-phase winding and a second three-phase winding, respectively, in the multiphase electrical machine based on the first control signal;
transmitting, using the electrical power conditioning subunit, a first electrical power from the first converter and the second converter in the electrical power conditioning subunit to the first three-phase winding and the second three-phase winding in the multiphase electrical machine;
generating, using the multiphase electrical machine, a mechanical power based on the first electrical power; and
rotating a crankshaft operatively coupled to the engine based on the generated mechanical power to start the engine.

14. The method of claim 13 , further comprising generating a second control signal based on a second operational state of the engine.

15. The method of claim 14 , further comprising electrically coupling the multiphase electrical machine to a load of a plurality of loads via at least one of the first converter and the second converter based on the second control signal.

16. The method of claim 15 , further comprising providing a second electrical power to the load of the plurality of loads via at least one of the first converter and the second converter to activate the load.

17. The method of claim 13 , wherein the multiphase electrical machine comprises a six-phase electrical machine.

18. The method of claim 17 , wherein the first converter comprises a three-phase converter, and wherein the three-phase converter comprises a three-phase output terminal.

19. The method of claim 18 , wherein electrically coupling the first converter to the first three-phase winding comprises coupling the three-phase output terminal of the three-phase converter to the first three-phase winding of the six-phase electrical machine.

20. A propulsion system, comprising:
an engine;
an electrical power unit coupled to the engine, wherein the electrical power unit comprises:
a controller configured to generate a first control signal based on a first operational state of the engine;
a multiphase electrical machine comprising a first three-phase winding and a second three-phase winding; and
an electrical power conditioning subunit operatively coupled to the controller, wherein the electrical power conditioning subunit comprises a first converter electrically coupled to the first three-phase winding and a second converter electrically coupled to the second three-phase winding, wherein the first converter is electrically coupled to the first three-phase winding and the second converter is electrically coupled to the second three-phase winding based on the first control signal, and wherein the electrical power conditioning subunit is configured to transmit a first electrical power from the first converter and the second converter to the first three-phase winding and the second three-phase winding,
wherein the multiphase electrical machine is configured to:
generate mechanical power based on the first electrical power, and
rotate a crankshaft operatively coupled to the engine based on the generated mechanical power to start the engine.

21. The propulsion system of claim 20 , wherein the propulsion system is an aircraft.

Assignees

• Gen Electric

Inventors

• Singh Yash Veer
• Wang Ruxi
• Prabhakaran Satish
• Li Cong

Classifications

• H03H7/0115

  comprising only inductors and capacitors (H03H7/075, H03H7/09, H03H7/12, H03H7/13 take precedence) · CPC title

• B64D41/00

  Power installations for auxiliary purposes · CPC title

• H02P9/30 Primary

  using semiconductor devices · CPC title

• H02P2101/30

  for aircraft · CPC title

• B64D35/00

  Transmitting power from power plants to propellers or rotors; Arrangements of transmissions · CPC title