Bicycle control cable

Patent metadata

Field	Value
Publication number	US-10605299-B2
Application number	US-201514720116-A
Country	US
Kind code	B2
Filing date	May 22, 2015
Priority date	Sep 29, 2011
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

A bicycle control cable is provided with a central wire and at least one resin string. The at least one string made of resin is spirally wound onto the radially outermost surface in a direction intersecting with a center longitudinal axis of the central wire with a pitch less than or equal to 1 millimeter. The at least one resin string defines a spiral gap between adjacent windings of the at least one resin string. The at least one resin string defines an outer sliding surface for reducing a sliding resistance of the central wire. The central wire and the at least one resin string define an inner wire configured to slidably move in an axial direction with respect to the center longitudinal axis of the central wire within an outer case to operate a bicycle component.

First claim

What is claimed is:

1. A bicycle control cable configured to be mounted to a bicycle comprising:
a central wire including at least one metallic strand defining a radially outermost surface of the central wire; and
at least one string made of resin spirally wound onto the radially outermost surface in a direction intersecting with a center longitudinal axis of the central wire, the at least one resin string having a spacing between adjacent windings of the at least one resin string with a pitch between the adjacent windings being less than or equal to 1 millimeter, the at least one resin string defining an outer sliding surface for reducing a sliding resistance of the central wire, grease being applied over the at least one resin string and the central wire, at least a portion of the grease being disposed in the spacing between adjacent windings,
the central wire and the at least one resin string being configured and arranged to slidably move in an axial direction with respect to the center longitudinal axis of the central wire within an outer case,
the at least one resin string being thermally melted directly to the radially outermost surface of the central wire, and
the at least one metallic strand including a plurality of metallic strands and the at least one resin string having a diameter that is smaller than a diameter of each of the plurality of metallic strands.

2. The bicycle control cable according to claim 1 , wherein
the pitch between the adjacent windings is less than or equal to 500 micrometers.

3. The bicycle control cable according to claim 1 , wherein
least one resin string is made of fluorocarbon polymer.

4. The bicycle control cable according to claim 3 , wherein
the fluorocarbon polymer is selected from a group consisting of perfluoroalkoxy, fluoroethylene-propylene and polytetrafluoroethylene.

5. The bicycle control cable according to claim 1 , wherein
the at least one resin string is made of an olefin polymer.

6. The bicycle control cable according to claim 5 , wherein
the olefin polymer is selected from a group consisting of polyethylene and polyacetal.

7. The bicycle control cable according to claim 1 , wherein
the at east one resin string is made of polyethylene terephthalate.

8. The bicycle control cable according to claim 1 , wherein
the grease fills the spiral gap.

9. The bicycle control cable according to claim 8 , wherein
the grease penetrates the central wire.

10. The bicycle control cable according to claim 1 , wherein
the outer case surrounds at least a portion of an axial length of the central wire, an innermost surface of the outer case being spaced from the radially outermost surface of the central wire by the at least one resin string.

11. The bicycle control cable according to claim 10 , wherein
the grease is arranged between an outermost surface of the central wire and the innermost surface of the outer case.

Assignees

• Shimano Kk

Inventors

• Nishimura Atsuhiro
• Ose Kenji
• Asakawa Takamoto

Classifications

• F16C1/24

  Lubrication; Lubricating equipment · CPC title

• F16C1/205 Primary

  Details of the outer surface of the flexible member, e.g. coatings · CPC title

• B60T11/046

  Using cables (B60T11/043 takes precedence) · CPC title

• F16C2326/20

  Land vehicles · CPC title

• B62M25/04

  hand actuated · CPC title