Method for producing heat sink

Patent metadata

Field	Value
Publication number	US-10596618-B2
Application number	US-201715684333-A
Country	US
Kind code	B2
Filing date	Aug 23, 2017
Priority date	Aug 24, 2016
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

Provided is a method for producing a heat sink that can easily and effectively form a heat radiating film on the surface of a substrate without requiring enormous heat energy for increasing the temperature of the substrate. The method is a method for producing a heat sink having a substrate and a heat radiating film formed on the surface of the substrate, including a first step of casting a substrate by injecting molten metal into a cavity of molding dies; and a second step of applying a heat radiating coating to the substrate through spraying or dropping in the period from when the molding dies are opened after the casting until when the temperature of the substrate that has been cast becomes lower than the deposition temperature that is a temperature necessary to deposit the heat radiating coating on the substrate.

First claim

What is claimed is:

1. A method for producing a heat sink having a substrate and a heat radiating film formed on a surface of the substrate, comprising:
a first step of casting a substrate by injecting molten metal into a cavity of molding dies; and
a second step of applying a heat radiating coating to a surface of the substrate to be coated through spraying or dropping in a period from when the molding dies are opened after the casting until when a temperature of the substrate that has been cast becomes lower than a deposition temperature that is a temperature necessary to deposit the heat radiating coating on the substrate,
wherein the heat radiating coating is applied to the surface of the substrate to be coated while the substrate is left in a part of the molding dies immediately after the molding dies are opened, and the surface of the substrate to be coated is thus exposed, and
wherein the heat radiating coating is baked by heat of the surface of the substrate.

2. The method for producing a heat sink according to claim 1 ,
wherein:
the surface of the substrate molded through the casting in the first step has a fin structure, and
in the second step, the heat radiating coating is applied to the fin structure of the substrate through spraying or dropping.

3. The method for producing a heat sink according to claim 1 ,
wherein:
the temperature of the substrate when the heat radiating coating is applied thereto in the second step is in a range of greater than or equal to the deposition temperature of the heat radiating coating and less than a preset temperature that is higher than the deposition temperature by a predetermined temperature.

4. The method for producing a heat sink according to claim 3 ,
wherein:
the heat radiating coating contains thermosetting resin,
the deposition temperature is defined as a curing temperature at which the thermosetting resin cures, and
the temperature of the substrate when the heat radiating coating is applied thereto in the second step is in a range of greater than or equal to the curing temperature and less than a preset temperature that is higher than the curing temperature by a predetermined temperature.

5. The method for producing a heat sink according to claim 3 ,
wherein:
the heat radiating coating contains thermoplastic resin,
the deposition temperature is defined as a softening temperature at which the thermoplastic resin softens, and
the temperature of the substrate when the heat radiating coating is applied thereto in the second step is in a range of greater than or equal to the softening temperature and less than a preset temperature that is higher than the softening temperature by a predetermined temperature.

6. The method for producing a heat sink according to claim 1 , wherein a surface roughness Ra of the heat radiating film formed is greater than or equal to 5 μm.

7. The method for producing a heat sink according to claim 1 , wherein the method is free of a baking step in a baking furnace.

Assignees

• SUGIURA Naoaki
• Furukawa Yuichi
• Kobayashi Mitsuhiro
• Kawahara Fumio
• Takami Katsuhiro
• Toyota Motor Co Ltd
• Mec Int Co Ltd

Inventors

• SUGIURA Naoaki
• Furukawa Yuichi
• Kobayashi Mitsuhiro
• Kawahara Fumio
• Takami Katsuhiro

Classifications

• B05D2505/00

  Polyamides · CPC title

• B22D17/00 Primary

  Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure · CPC title

• B05D7/14

  to metal, e.g. car bodies (involving a chemical reaction between the metal and the coating C23) · CPC title

• B05D2505/50

  Polyimides · CPC title

• B05D1/02

  performed by spraying · CPC title