Methods and systems for vacuum generation using a throttle

Patent metadata

Field	Value
Publication number	US-10590892-B2
Application number	US-201715842782-A
Country	US
Kind code	B2
Filing date	Dec 14, 2017
Priority date	Dec 14, 2017
Publication date	Mar 17, 2020
Grant date	Mar 17, 2020

Abstract

Methods and systems are provided for generating vacuum via a throttle. In one example, a method may comprise rotating the throttle to a first fully closed position to provide vacuum to a first vacuum consumption device and rotating the throttle to a second fully closed position to provide vacuum to a second vacuum consumption device. The method may further include rotating the throttle to a partially closed position to provide vacuum to both the first and second vacuum consumption devices.

First claim

The invention claimed is:

1. A method comprising:
rotating a flexible throttle at a first threshold amount of power to prevent the flexible throttle from bending when in contact with one or more of a plurality of protrusions of an intake passage;
rotating the flexible throttle at a second threshold amount of power to allow the flexible throttle to bend when contacting the plurality of protrusions;
generating vacuum at the flexible throttle for at least first and second vacuum consumption devices coupled to the flexible throttle via the rotating;
fully closing the flexible throttle to a first fully closed position in response to vacuum of the first vacuum consumption device being less than a threshold vacuum; and
fully closing the flexible throttle to a second, different, fully closed position in response to vacuum of the second vacuum consumption device being less than the threshold vacuum.

2. The method of claim 1 , wherein the power includes power from an electric motor and wherein the first threshold amount of power is less than the second threshold amount of power.

3. The method of claim 1 , wherein the flexible throttle is flexible about its entire body, and wherein the flexible throttle is allowed to bend to provide additional rotation of the flexible throttle without becoming stuck when contacting the plurality of protrusions of the intake passage.

4. The method of claim 1 , wherein the flexible throttle comprises an outer rim circumferentially surrounding a throttle plate, and where the outer rim is flexible and the throttle plate is inflexible.

5. The method of claim 1 , further comprising adjusting a throttle valve to a partially closed position in response to vacuum of the first and second vacuum consumption devices being less than the threshold vacuum, and where the partially closed position is between the first and second fully closed positions.

6. The method of claim 1 , wherein the first vacuum consumption device is a brake booster and the second vacuum consumption device is a positive crankcase ventilation.

7. The method of claim 1 , wherein one or more protrusions are arranged in a path of a throttle valve and configured to contact a periphery of the throttle valve.

8. The method of claim 1 , wherein the plurality of protrusions is arranged along a vertical axis, wherein the flexible throttle is perpendicular to the vertical axis in a fully open position, the flexible throttle is at a first angle to the vertical axis in a partially open position, where the first angle is within a first angular range, the flexible throttle is at a second angle in the first fully closed position or the second fully closed position, where the second angle is less than the first angle and within a second angular range, and where the flexible throttle is parallel to the vertical axis in a partially closed position.

9. The method of claim 8 , wherein the flexible throttle bends at least at its outer periphery as it passes through the plurality of protrusions.

10. The method of claim 8 , wherein the plurality of protrusions is dome-shaped, identical, and includes a first protrusion and a second protrusion arranged on diametrically opposed surfaces of the intake passage, wherein the first protrusion fluidly couples the first vacuum consumption device to the intake passage, and where the second protrusion fluidly couples the second vacuum consumption device, different than the first, to the intake passage.

11. The method of claim 1 , wherein the first fully closed position comprises where a periphery of the flexible throttle is in contact with a first protrusion upstream surface and a second protrusion downstream surface, and where the first vacuum consumption device is fluidly coupled to a first portion of the intake passage and where the second vacuum consumption device is fluidly coupled to a second portion of the intake passage, where the first portion is arranged between the flexible throttle and an engine and where the second portion is arranged between the flexible throttle and an ambient atmosphere.

12. The method of claim 11 , wherein the second fully closed position comprises where the periphery of the flexible throttle is in contact with a first protrusion downstream surface and a second protrusion upstream surface, and where the first vacuum consumption device is fluidly coupled to the second portion of the intake passage and where the second vacuum consumption device is fluidly coupled to the first portion of the intake passage.

13. The method of claim 12 , wherein the first and second fully closed positions do not allow intake air to flow from the second portion to the first portion.

14. The method of claim 1 , wherein the flexible throttle comprises an inflexible plate and a flexible outer rim surrounding a circumference of the inflexible plate, and where the outer rim is a cylinder shape with an open top and an open bottom.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang
• Yi Jianwen James
• Vanderwege Brad

Classifications

• F02D2009/024

  Increasing intake vacuum · CPC title

• F02D9/104

  Shaping of the flow path in the vicinity of the flap, e.g. having inserts in the housing · CPC title

• F02D41/0002

  Controlling intake air · CPC title

• F02D11/10

  of the electric type · CPC title

• F02D2200/0404

  Throttle position · CPC title