Asphalt based roofing material with increased infrared reflectivity

Patent metadata

Field	Value
Publication number	US-10584494-B2
Application number	US-201815962175-A
Country	US
Kind code	B2
Filing date	Apr 25, 2018
Priority date	Apr 26, 2017
Publication date	Mar 10, 2020
Grant date	Mar 10, 2020

Abstract

A laminated roofing shingle has an overlay sheet having top surface and bottom surface opposite the top surface. The overlay sheet includes a headlap portion and a butt portion. The butt portion defines a series of tabs and cutouts. An underlay substrate has a top surface attached to the bottom surface of the butt portion of the overlay sheet. The underlay sheet includes a covered portion positioned beneath the tabs of the overlay sheet and a prime portion positioned beneath the cutouts. A layer of reflectivity-increasing granules and/or a layer reflectivity-increasing asphalt, is positioned on only one or both of the tabs of the overlay sheet and the prime portion of the underlay sheet.

First claim

What is claimed is:

1. A laminated roofing shingle, comprising:
an overlay sheet having a top surface and a bottom surface opposite the top surface, the overlay sheet including a headlap portion and a butt portion, the butt portion defining a series of tabs and cutouts;
an underlay sheet having a top surface attached to the bottom surface of the butt portion of the overlay sheet, the underlay sheet including a covered portion positioned beneath the tabs of the overlay sheet and a prime portion positioned beneath the cutouts;
a layer of colored granules, including reflectivity-increasing granules, applied to a portion of the shingle at a location, designed to be exposed when installed in a roof covering system, selected from the group consisting of the tabs of the overlay sheet or the prime portion of the underlay sheet.

2. The laminated roofing shingle of claim 1 wherein the layer of reflectivity-increasing granules are colored, infrared-reflective granules.

3. The laminated roofing shingle of claim 1 wherein the layer of colored granules, including reflectivity-increasing granules, are only positioned on the tabs of the overlay sheet.

4. The laminated roofing shingle of claim 1 wherein the layer of colored granules, including reflectivity-increasing granules, are only positioned on the prime portion of the underlay sheet.

5. The laminated roofing shingle of claim 1 wherein the reflectivity-increasing granules have an infrared reflectance of at least 21%.

6. The laminated roofing shingle of claim 1 wherein the layer of colored granules, including reflectivity-increasing granules, comprises a mixture of colored, infrared reflective granules having an infrared reflectance of at least 21% and colored granules having an infrared reflectance of less than 25%.

7. The laminated roofing shingle of claim 1 wherein the layer of colored granules, including reflectivity-increasing granules, are positioned on only one of the tabs of the overlay sheet and the prime portion of the underlay sheet, and wherein the reflectivity-increasing granules have an infrared reflectance of at least 25%, and wherein colored granules having an infrared reflectance of less than 25% are positioned on the other of the tabs of the overlay sheet and the prime portion of the underlay sheet.

8. The laminated roofing shingle of claim 1 wherein the reflectivity-increasing granules are finer than grade 11.

9. The laminated roofing shingle of claim 1 wherein the reflectivity-increasing granules are grade 18.

10. A laminated roofing shingle, comprising:
an overlay sheet having a top surface and a bottom surface opposite the top surface, the overlay sheet including a headlap portion and a butt portion, the butt portion defining a series of tabs and cutouts;
an underlay sheet having a top surface attached to the bottom surface of the butt portion of the overlay sheet, the underlay sheet including a covered portion positioned beneath the tabs of the overlay sheet and a prime portion positioned beneath the cutouts;
a layer of reflectivity-increasing asphalt, applied to a portion of the shingle at a location, designed to be exposed when installed in a roof covering system, selected from the group consisting of the tabs of the overlay sheet or the prime portion of the underlay sheet.

11. The laminated roofing shingle of claim 10 wherein the reflectivity-increasing asphalt is only positioned on the butt portion of the overlay sheet.

12. The laminated roofing shingle of claim 10 wherein the reflectivity-increasing asphalt is only positioned on the prime portion of the underlay sheet.

13. The laminated roofing shingle of claim 10 wherein the reflectivity-increasing asphalt is only positioned on the butt portion of the overlay sheet and the prime portion of the underlay sheet.

14. The laminated roofing shingle of claim 10 wherein the reflectivity-increasing asphalt is a non-black asphalt.

15. The laminated roofing shingle of claim 10 wherein the reflectivity-increasing asphalt is white.

16. A method for manufacturing a laminated roofing shingle, comprising:
forming an asphalt-coated sheet having a top side, an overlay sheet portion, and an underlay sheet portion, the overlay sheet portion having a tab sheet portion and a headlap portion, the underlay sheet having a prime sheet portion and a covered sheet portion;
applying colored granules, including reflectivity-increasing granules, to a portion of the shingle at a location, designed to be exposed when installed in a roof covering system, selected from the group consisting of the tabs of the overlay sheet or the prime portion of the underlay sheet.

17. The method of claim 16 , wherein the reflectivity-increasing granules are applied only to the top side of the tab sheet portion of the overlay sheet portion.

18. The method of claim 16 , wherein the reflectivity-increasing granule are applied only to the top side of the prime portion of the underlay sheet portion.

19. The method of claim 16 , wherein the reflectivity-increasing granules have an infrared reflectance of at least 21%.

20. The method of claim 16 , wherein the reflectivity-increasing granules are applied only to one of the tab sheet portion of the overlay sheet portion or the prime portion of the underlay sheet portion, and wherein the method further comprises applying colored granules having an infrared reflectance of less than 25% to the other of the tab sheet portion of the overlay sheet portion or the prime portion of the underlay sheet portion.

Assignees

• Owens Corning Intellectual Capital Llc

Inventors

• Wise Christina Marie
• Elliott Bert W

Classifications

• E04D1/26 Primary

  Strip-shaped roofing elements {simulating a repetitive pattern, e.g.} appearing as a row of shingles · CPC title

• E04D2001/005

  the roofing elements having a granulated surface · CPC title

• E04D5/12 Primary

  specially modified, e.g. perforated, with granulated surface, with attached pads · CPC title

• Y02B80/00

  Architectural or constructional elements improving the thermal performance of buildings · CPC title

• Y02A30/254

  Roof garden systems; Roof coverings with high solar reflectance · CPC title