Thin films with high near-infrared reflectivity deposited on construction material granules

Patent metadata

Field	Value
Publication number	US-9248472-B2
Application number	US-201113269767-A
Country	US
Kind code	B2
Filing date	Oct 10, 2011
Priority date	Oct 10, 2011
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

Disclosed are construction granules surmounted by at least one thin film having substantial reflectance of near-infrared radiation, substantial transmittal of radiation in the visible light range, and substantial emissivity in the medium-infrared range to render the granules energy-efficient and aesthetically pleasing. Also disclosed are related methods for fabrication of the construction granules.

First claim

What is claimed:

1. A construction article comprising:
a plurality of coated construction granules each having a separate, individual thin film coating,
the thin film coating having a thickness in the range of from about 5 nm to about 5000 nm,
the thin film coating transmitting from about 5% to about 100% of radiation having a wavelength of between about 300 nm and about 700 nm,
the thin film coating reflecting from about 1% to about 100% of radiation having a wavelength of between about 700 nm and about 2500 nm.

2. The construction article of claim 1 , wherein each of the coated construction granules has a solar reflectance of from about 9% to about 47%.

3. The construction article of claim 1 , wherein the thin film coating transmits from about 25% to about 100% of radiation having a wavelength of between about 300 nm and about 700 nm.

4. The construction article of claim 1 , at least one of the plurality of coated construction granules having an emissivity of from about 75% to about 100% of radiation having a wavelength of more than about 2500 nm.

5. The construction article of claim 1 , wherein the thin film coating is adapted to reflect at least 50% of radiation having a wavelength of between about 700 nm to about 2500 nm.

6. The construction article of claim 5 , wherein the thin film is adapted such that the plurality of coated construction granules has an L* value of less than about 68.

7. The construction article of claim 6 , wherein the thin film is adapted such that the coated construction granule has an a* value in a range of about 0.9 to about 9.1, a b* value in a range of about −0.5 to about 5.6, or both.

8. The construction article of claim 1 , wherein at least one granule of the plurality of coated construction has an outer surface completely surrounded by the thin film coating.

9. The construction article of claim 1 , wherein the thin film coating completely surrounds the granule of each of the plurality of coated construction granules.

10. The construction article of claim 1 , wherein the plurality of coated construction granules includes a plurality of granules each having an outer surface surrounded by a thin film coating.

11. The construction article of claim 10 , wherein each of the plurality of coated construction granules is uniformly coated.

12. The construction article of claim 1 , wherein the thin film coating is homogenous across the outer surface of the granule.

13. The construction article of claim 1 , wherein at least one of the plurality of coated granules includes the thin film coating in an amount of from 0.1 parts by weight to about 10 parts by weight based on 100 parts by weight of the uncoated granule.

14. The construction article of claim 1 , wherein each of the plurality of coated construction granules includes the thin film coating in an amount of from 0.1 parts by weight to about 10 parts by weight based on 100 parts by weight of the uncoated granule.

15. The construction article of claim 1 , wherein the thin film coating transmits radiation having a wavelength of between about 300 nm and about 700 nm essentially uniformly across the range of wavelengths between about 300 nm and about 700 nm.

16. The construction article of claim 1 , wherein the thin film coating is selected so as to provide a coated construction granule with an L* value of less than about 85.

17. The construction article of claim 1 , wherein the thin film coating comprises a high-index material with a refractive index of at least about 1.5.

18. The construction article of claim 1 , wherein the coated construction granule comprises an algaecidal agent, a biocidal agent, an antimicrobial agent, or any combination thereof.

19. The construction article of claim 1 , wherein the article comprises a roofing material.

Assignees

• Viasnoff Emilie
• Certain Teed Corp

Inventors

• Viasnoff Emilie

Classifications

• B05D7/00 Primary

  Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials {(coating of foodstuffs A23P20/17, A23P20/15, A23P20/18)} · CPC title

• C04B2111/00586

  Roofing materials · CPC title

• C04B2235/3418

  Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint · CPC title

• C04B2111/80

  Optical properties, e.g. transparency or reflexibility · CPC title

• E04D7/005

  characterised by loose or embedded gravel or granules as an outer protection of the roof covering · CPC title