Air/fuel imbalance monitor

Patent metadata

Field	Value
Publication number	US-10570844-B2
Application number	US-201213353240-A
Country	US
Kind code	B2
Filing date	Jan 18, 2012
Priority date	Jan 18, 2012
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

Systems and methods for monitoring cylinder air/fuel imbalances are provided. In one example approach, a method comprises, identifying a cylinder with a potential air/fuel imbalance based on crankshaft accelerations generated by a series of rich, lean, and stoichiometric conditions in the cylinder while keeping the engine at stoichiometry.

First claim

The invention claimed is:

1. A method for an engine comprising:
injecting fuel to generate a series of rich, lean, and stoichiometric conditions in an engine cylinder;
identifying, via an electronic controller, an air/fuel imbalance in the cylinder based on crankshaft accelerations generated by the series of rich, lean, and stoichiometric conditions and sensed by the controller;
while injecting fuel to generate the series of rich, lean, and stoichiometric conditions, keeping the engine at stoichiometry by injecting fuel to generate another series of lean, rich, and stoichiometric conditions in another cylinder, the identifying based on a slope or shape of the sensed crankshaft accelerations mapped by the controller versus air/fuel ratios corresponding to the series of rich, lean, and stoichiometric conditions; and
adjusting, via the controller, an amount of fuel supplied to the cylinder identified as imbalanced.

2. The method of claim 1 , wherein the series of rich, lean, and stoichiometric conditions in the cylinder are induced in the cylinder based on predetermined patterns, the method further comprising selecting a cylinder confirmed to have an identified imbalance, and further identifying a fuel alcohol content by modulating air/fuel ratio to the selected cylinder.

3. The method of claim 1 , wherein the series of rich, lean, and stoichiometric conditions in the cylinder are random air/fuel variations in the cylinder.

4. The method of claim 1 , further comprising identifying a magnitude and a direction of an air/fuel imbalance in the identified cylinder based on the slope or shape.

5. The method of claim 4 , further comprising applying an air/fuel correction to the identified cylinder based on the identified magnitude and direction of an air/fuel imbalance in the identified cylinder.

6. The method of claim 5 , further comprising indicating a non-fuel related degradation of the identified cylinder if an imbalance is identified in the cylinder after applying the air/fuel correction.

7. The method of claim 5 , further comprising indicating degradation of the identified cylinder if the magnitude is above a threshold value.

8. A method for controlling an engine with an electronic engine controller, comprising:
during engine operation:
generating crankshaft accelerations by modulating an air/fuel ratio in a selected cylinder across a range of air/fuel ratios while keeping the engine at stoichiometry via the electronic engine controller signaling fuel injectors of the engine;
mapping the crankshaft accelerations versus air/fuel ratios corresponding to the modulated air/fuel ratio conditions in the selected cylinder via the electronic engine controller; and
identifying via the electronic engine controller a potential air/fuel imbalance in the selected cylinder based on a slope or shape of the mapping of the crankshaft accelerations versus the modulated air/fuel ratios compared with an ideal curve, an induced series of rich, lean, and stoichiometric conditions in the selected cylinder compensated by a concurrent series of lean, rich, and stoichiometric conditions in another cylinder.

9. The method of claim 8 , wherein the air/fuel ratio is modulated around stoichiometry.

10. The method of claim 8 , wherein the air/fuel ratio is modulated by inducing the series of rich, lean, and stoichiometric conditions in the selected cylinder.

11. The method of claim 8 , further comprising identifying a magnitude and a direction of the air/fuel imbalance in the selected cylinder based on the slope or shape.

12. The method of claim 11 , further comprising applying an air/fuel correction to the selected cylinder based on the identified magnitude and direction of the air/fuel imbalance in the selected cylinder, wherein the ideal curve is an ideal torque curve.

13. The method of claim 12 , further comprising indicating a non-fuel related degradation of the selected cylinder if an imbalance is identified in the cylinder after applying the air/fuel correction.

14. The method of claim 12 , further comprising indicating degradation of the selected cylinder if the magnitude is above a threshold value.

15. A system for an engine comprising:
fuel injectors; and
a controller communicating with the fuel injectors and having instructions stored in memory and configured to:
identify a cylinder with a potential air/fuel imbalance based on crankshaft accelerations generated by a series of rich, lean, and stoichiometric conditions in the cylinder, while keeping the engine at stoichiometry, wherein the identifying is based on a slope or shape of a mapping of sensed crankshaft accelerations versus air/fuel ratios corresponding to the series of rich, lean, and stoichiometric conditions as compared with an ideal torque curve versus air/fuel ratios corresponding to the series of rich, lean, and stoichiometric conditions; and
supply an adjusted fuel amount based on an identified imbalance.

16. The system of claim 15 , wherein the series of rich, lean, and stoichiometric conditions in the cylinder are compensated by a series of lean, rich, and stoichiometric conditions, respectively, in another cylinder.

17. The method of claim 12 , wherein the mapping of the crankshaft accelerations versus air/fuel ratios further includes calculating a curve fit to the corresponding modulated air/fuel ratio conditions in the selected cylinder.

18. The method of claim 17 , wherein normalized torque accelerations are used to populate the mapping of the crankshaft accelerations versus air/fuel ratios.

19. The method of claim 17 , further comprising determining a correction corresponding to an amount and direction of a shift in air/fuel ratio from a stoichiometric point for the curve fit to the air/fuel ratio point at the stoichiometric point on the ideal torque curve.

20. The method of claim 19 , further comprising adjusting fuel injection with an amount and sign of fuel correction based on the amount and direction of the shift, wherein the curve fit is stored in memory of the electronic engine controller.

21. The method of claim 8 , wherein the potential air/fuel ratio imbalance is determined from the mapping during a first engine operating condition including imbalance monitoring, the method further comprising during a second engine operating condition including non-imbalance monitoring.

22. The method of claim 1 , further comprising:
selecting a cylinder confirmed to have an identified imbalance;
modulating cylinder air/fuel ratio in the selected cylinder including with another series of rich, lean, and stoichiometric conditions; and
identifying fuel alcohol content based on mapped crankshaft accelerations corresponding to the another series of rich, lean, and stoichiometric conditions and an air/fuel ratio reading from a sensor as a reference point.

23. The method of claim 22 , wherein an increased fuel alcohol content is identified in response to an increased slope of the mapping, the method further comprising adjusting an air/fuel ratio setting in closed loop control based on the identified fuel alcohol content.

Assignees

• Rollinger John Eric
• Kluzner Michael Igor
• Jentz Robert Roy
• Ford Global Tech Llc

Inventors

• Rollinger John Eric
• Kluzner Michael Igor
• Jentz Robert Roy

Classifications

• F02D41/22 Primary

  Safety or indicating devices for abnormal conditions {(in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809)} · CPC title

• F02D41/1408

  Dithering techniques · CPC title

• F02D41/0085 Primary

  Balancing of cylinder outputs, e.g. speed, torque or air-fuel ratio · CPC title

• F02D41/2458

  with an additional dither signal · CPC title

• G01M15/00

  Testing of engines · CPC title