Apparatus for producing organic substance and method for producing organic substance

Patent metadata

Field	Value
Publication number	US-10550408-B2
Application number	US-201515324346-A
Country	US
Kind code	B2
Filing date	Jul 27, 2015
Priority date	Jul 30, 2014
Publication date	Feb 4, 2020
Grant date	Feb 4, 2020

Abstract

The present invention can reduce the amount of carbon dioxide exhausted during the production of an organic substance from waste. The apparatus 1 for producing an organic substance, comprises a synthesis gas generation furnace 11 and a fermenter 13. The synthesis gas generation furnace 11 generates a synthesis gas by partial oxidation of waste. The fermenter 13 contains microorganisms which produce an organic substance from the synthesis gas. The fermenter 13 comprises a first fermenter unit 13a and a second fermenter unit 13b.

First claim

What is claimed is:

1. An apparatus for producing an organic substance, comprising:
a synthesis gas generation furnace for generating a synthesis gas by partial oxidation of waste;
a fermenter containing microorganisms which produce an organic substance from the synthesis gas, wherein the organic substance is selected from the group consisting of an alcohol, an organic acid, a fatty acid, a fat and oil, a ketone, a biomass and a saccharide; and
a methane fermenter for producing methane by subjecting carbon dioxide generated in the fermenter to methane fermentation,
wherein the fermenter comprises:
a first fermenter unit connected to the synthesis gas generation furnace and containing Clostridium autoethanogenum and not containing Clostridium ljungdahlii as the microorganism; and
a second fermenter unit connected to the first fermenter unit and containing Clostridium ljungdahlii and not containing Clostridium autoethanogenum as the microorganism.

2. The apparatus according to claim 1 , which further comprises a synthesis gas generation furnace for generating a synthesis gas from the methane produced in the methane fermenter.

3. The apparatus according to claim 1 , wherein the organic substance is selected from the group consisting of ethanol, acetic acid and butanediol.

4. A method for producing an organic substance, comprising:
a synthesis gas generation step of generating a synthesis gas by partial oxidation of waste in a synthesis gas generation furnace;
a first fermentation step of feeding the synthesis gas to a first fermenter unit containing Clostridium autoethanogenum and not containing Clostridium ljungdahlii to ferment the synthesis gas, thereby obtaining an organic substance;
a second fermentation step of feeding the gas exhausted from the first fermenter unit to a second fermenter unit containing Clostridium ljungdahli and not containing Clostridium autoethanogenum to ferment the gas, thereby obtaining an organic substance; and
a step of subjecting carbon dioxide generated in at least one of the first and second fermentation steps to methane fermentation to thereby obtain methane,
wherein the organic substance obtained in the first fermentation step and the second fermentation step is selected from the group consisting of an alcohol, an organic acid, a fatty acid, a fat and oil, a ketone, a biomass and a saccharide.

5. The method according to claim 4 , wherein the first fermentation step is performed so as to cause the gas exhausted from the first fermenter unit to contain hydrogen.

6. The method according to claim 4 , which further comprises a step of generating the synthesis gas from the methane.

7. The method according to claim 5 , wherein the organic substance is selected from the group consisting of ethanol, acetic acid and butanediol.

Assignees

• Sekisui Chemical Co Ltd

Inventors

• SATOU Kanetomo
• HAMACHI Kokoro
• Kori Yasuyuki

Classifications

• C12M1/04

  with gas introduction means · CPC title

• C12M43/04

  Bioreactors or fermenters combined with combustion devices or plants, e.g. for carbon dioxide removal (C12M43/06 takes precedence; recovery of carbon dioxide C12F3/02) · CPC title

• C12M23/58

  Reaction vessels connected in series or in parallel (combinations of bioreactors with other apparatus, C12M43/00) · CPC title

• C12P7/14

  Multiple stages of fermentation; Multiple types of microorganisms or re-use of microorganisms · CPC title

• C12P5/023

  Methane · CPC title