Tube glass cutting method and cutting device, and tube glass product manufacturing method

Patent metadata

Field	Value
Publication number	US-10508052-B2
Application number	US-201615738735-A
Country	US
Kind code	B2
Filing date	Mar 30, 2016
Priority date	Jun 25, 2015
Publication date	Dec 17, 2019
Grant date	Dec 17, 2019

Abstract

With a method of cutting a tube glass (G 1 ) according to the present invention, the tube glass (G 1 ) is irradiated with laser light (L) having a focal point (F) adjusted to an inside of the tube glass (G 1 ), to thereby form an inner crack region (C 1 ) including one or more cracks in a portion of the tube glass (G 1 ) in a circumferential direction of the tube glass (G 1 ) through multiphoton absorption that occurs in an irradiation region of the laser light (L). Then, in the tube glass (G 1 ), there is generated a stress that urges the one or more cracks in the inner crack region (C 1 ) to propagate in the circumferential direction of the tube glass (G 1 ) to cause the one or more cracks to propagate throughout an entire circumference of the tube glass (G 1 ), to thereby cut the tube glass (G 1 ).

First claim

The invention claimed is:

1. A method of cutting a tube glass, comprising:
irradiating the tube glass with laser light having a focal point adjusted to an inside of the tube glass, to thereby form an inner crack region including one or more cracks in a portion of the tube glass in a circumferential direction of the tube glass through multiphoton absorption that occurs in an irradiation region of the laser light; and
generating, in the tube glass, a stress that urges the one or more cracks in the inner crack region to propagate in the circumferential direction of the tube glass to cause the one or more cracks to propagate throughout an entire circumference of the tube glass, to thereby cut the tube glass.

2. The method of cutting a tube glass according to claim 1 , comprising forming the inner crack region on an outer periphery side of the tube glass in a thickness direction of the tube glass.

3. The method of cutting a tube glass according to claim 2 , comprising forming the inner crack region into an arc shape in conformity with the tube glass.

4. The method of cutting a tube glass according to claim 3 , comprising causing the laser light to perform scanning so that the focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

5. The method of cutting a tube glass according to claim 2 , comprising causing the laser light to perform scanning so that the focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

6. The method of cutting a tube glass according to claim 2 , comprising dispersing the laser light and irradiating a plurality of points of the inside of the tube glass with the dispersed laser light so that each focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

7. The method of cutting a tube glass according to claim 1 , comprising forming the inner crack region into an arc shape in conformity with the tube glass.

8. The method of cutting a tube glass according to claim 7 , comprising causing the laser light to perform scanning so that the focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

9. The method of cutting a tube glass according to claim 1 , comprising causing the laser light to perform scanning so that the focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

10. The method of cutting a tube glass according to claim 1 , comprising dispersing the laser light and irradiating a plurality of points of the inside of the tube glass with the dispersed laser light so that each focal point is included in an imaginary cross section orthogonal to a center line of the tube glass.

11. The method of cutting a tube glass according to claim 1 , comprising:
forming the inner crack region in a vicinity of an outer peripheral surface of the tube glass by irradiation with the laser light while leaving a surface layer portion including the outer peripheral surface;
causing the one or more cracks in the inner crack region to propagate to the outer peripheral surface; and
causing the one or more cracks to propagate throughout the entire circumference of the tube glass with a stress that urges the one or more cracks to propagate in the circumferential direction of the tube glass.

12. The method of cutting a tube glass according to claim 11 , comprising generating abrasion in the surface layer portion to form a plurality of holes extending in an irradiation direction of the laser light by irradiation with the laser light, and adjusting a circumferential interval between the plurality of holes, to thereby cause the one or more cracks in the inner crack region to propagate to the outer peripheral surface so as to connect the plurality of holes to each other.

13. The method of cutting a tube glass according to claim 12 , comprising setting a circumferential pitch between the plurality of holes to 1.5 times or more and 5.0 times or less an inner diameter of the holes.

14. The method of cutting a tube glass according to claim 11 , comprising setting a thickness of the surface layer portion to 20 μm or less.

15. The method of cutting a tube glass according to claim 1 , comprising irradiating the tube glass with the laser light having a focal point adjusted to an inside of the tube glass under a state of generating, in the tube glass, a stress that urges the one or more cracks in the inner crack region to propagate in the circumferential direction of the tube glass, to thereby form the inner crack region in the portion of the tube glass in the circumferential direction.

16. The method of cutting a tube glass according to claim 1 , comprising applying a tensile force to the tube glass in a direction along a longitudinal direction of the tube glass, to thereby generate the stress that urges the one or more cracks to propagate in the circumferential direction of the tube glass.

17. The method of cutting a tube glass according to claim 1 , comprising applying a bending force to the tube glass so that the center line of the tube glass is curved with a predetermined curvature, to thereby generate the stress that urges the one or more cracks to propagate in the circumferential direction of the tube glass.

18. The method of cutting a tube glass according to claim 1 , comprising subjecting a portion of the tube glass in which the inner crack region is formed to local heating and cooling, to thereby generate the stress that urges the one or more cracks to propagate in the circumferential direction of the tube glass.

19. An cutting device for a tube glass, comprising:
an inner crack region forming device configured to irradiate the tube glass with laser light having a focal point adjusted to an inside of the tube glass, thereby being capable of forming an inner crack region including one or more cracks in a portion of the tube glass in a circumferential direction of the tube glass through multiphoton absorption that occurs in an irradiation region of the laser light; and
a crack propagation device configured to generate, in the tube glass, a stress that urges the one or more cracks in the inner crack region to propagate in the circumferential direction of the tube glass, to thereby cause the one or more cracks to propagate throughout an entire circumference of the tube glass.

20. A method of manufacturing a tube glass, comprising cutting a continuous tube glass subjected to tube drawing forming in a cutting step provided during conveyance of the continuous tube glass to provide a tube glass product,
the method comprising:
irradiating the continuous tube glass with laser light having a focal point adjusted to an inside of the tube glass, to thereby form an inner crack region including one or more cracks in a portion of the continuous tube glass in a circumferential direction of the tube glass through multiphoton absorption that occurs in an irradiation region of the laser light; and
generating, in the continuous tube glass, a stress that urges the one or more cracks in the inner crack region to propagate in the circumferential direction of the continuous tube glass to cause the one or more cracks to propagate throughout an entire circumference of the continuous tube glass, to thereby cut the continuous tube glass to provide a tube glass product.

Assignees

• Nippon Electric Glass Co

Inventors

• Wada Masanori
• Inoue Masato

Classifications

• B28D1/221

  by thermic methods · CPC title

• C03B33/06

  Cutting or splitting glass tubes, rods, or hollow products (C03B33/09 takes precedence) · CPC title

• C03B33/0222

  Scoring using a focussed radiation beam, e.g. laser · CPC title

• B23K26/53

  for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks · CPC title

• B23K26/0846

  for moving elongated workpieces longitudinally, e.g. wire or strip material · CPC title