Systems and methods for particulate filter cleaning

Patent metadata

Field	Value
Publication number	US-10502167-B2
Application number	US-201816222434-A
Country	US
Kind code	B2
Filing date	Dec 17, 2018
Priority date	Aug 11, 2017
Publication date	Dec 10, 2019
Grant date	Dec 10, 2019

Abstract

Methods and systems are provided for cleaning an exhaust particulate filter by routing air via the exhaust particulate filter during a vehicle-off condition. In one example, during vehicle-off conditions, a turbocharger may be reverse rotated via an electric motor or an engine may be reverse rotated via an electric machine to route air via the exhaust particulate filter and the soot collected from the particulate filter may then be deposited on an air filter coupled to the intake manifold. During a subsequent engine start, the soot from the intake air filter may be routed to the engine cylinders for combustion.

First claim

The invention claimed is:

1. A method comprising:
routing exhaust gases from an engine through a particulate filter (PF); and
flowing ambient air from an exhaust outlet through the PF; and then
routing the ambient air from the PF through an air filter of an intake manifold.

2. The method of claim 1 , wherein flowing ambient air from an exhaust outlet is in response to a higher than threshold exhaust particulate filter (PF) soot load and the engine not combusting.

3. The method of claim 1 , further including rotating an exhaust turbine in a reverse direction to flow the ambient air.

4. The method of claim 3 , further including spinning the exhaust turbine with an electric motor.

5. The method of claim 1 , wherein flowing the ambient air further comprises closing a wastegate valve and opening an exhaust gas recirculation (EGR) valve.

6. The method of claim 1 , wherein the engine is coupled to a hybrid vehicle including an electric machine.

7. The method of claim 6 , wherein flowing ambient air includes, rotating the engine in an opposite direction using the electric machine.

8. The method of claim 1 , wherein the ambient air collects soot from the PF and deposits soot on the air filter of the intake manifold.

9. The method of claim 5 , wherein flowing ambient air is responsive to a pressure drop across the intake air compressor being higher than the pressure drop across a compressor recirculation valve.

10. The method of claim 2 , further including routing air to the intake air filter via the compressor recirculation passage responsive to the pressure drop across the compressor recirculation valve being higher than the pressure drop across the intake air compressor.

11. The method of claim 1 , further including reversing direction of rotation of the engine,
closing the EGR valve,
routing the ambient air from downstream of an exhaust turbine to downstream of an intake air compressor via one or more engine cylinders, and then
routing the ambient air from to the air filter via the compressor recirculation passage.

12. The method of claim 11 , further comprising routing soot deposited on the air filter to one or more engine cylinders during a subsequent engine start and combusting the soot.

13. An engine method comprising:
during an engine-off condition;
flowing air from a tailpipe to an intake air filter;
removing particulate matter from an exhaust particulate filter (PF) using the flowing air;
depositing the particulate matter on the intake air filter using the flowing air; and
rotating one or both of an exhaust turbine and an intake air compressor in a reverse direction to flow the air.

14. The method of claim 13 , wherein flowing air from the tailpipe to the intake air filter includes flowing air from the tailpipe to the intake air compressor via each of the PF, the exhaust turbine, and an exhaust gas recirculation (EGR) passage.

15. The method of claim 14 , further comprising flowing air to the intake air filter via one of the intake air compressor and a compressor recirculation passage.

16. The method of claim 14 , further comprising closing the compressor recirculation valve to flow air via the intake air compressor responsive to a pressure difference across the intake air compressor being higher than the pressure difference across a compressor recirculation valve; and opening the compressor recirculation valve to flow air via the compressor recirculation passage responsive to the pressure difference across the compressor recirculation valve being higher than the pressure difference across the intake air compressor.

17. A vehicle system, comprising:
an engine including one or more cylinders;
an intake manifold including an intake air filter;
a particulate filter (PF) coupled to an exhaust passage,
a turbocharger including a compressor and a turbine;
a compressor recirculation passage;
an exhaust gas recirculation (EGR) passage; and
a controller with computer readable instructions stored on non-transitory memory for:
responsive to an amount of soot deposited on the PF being higher than a threshold and a vehicle key-off condition,
routing air through the PF, and then through the intake air filter via either the EGR passage or the one or more cylinders, and one or more of the compressor and the compressor recirculation passage.

18. The vehicle system of claim 17 , wherein the air is routed via either the EGR passage or the one or more cylinders, and one or more of the compressor and the compressor recirculation passage.

19. The system of claim 17 , wherein one or more of the turbine, compressor or engine is rotated in a reverse direction to route the air.

20. The system of claim 17 , wherein the controller contains further instructions for:
estimating mass air flow using a mass air flow sensor, and
suspending rotation of one or more of the turbine, the compressor or the engine in response to a higher than threshold mass air flow.

Assignees

• Ford Global Tech Llc

Inventors

• Martin Douglas Raymond
• Kelly Tyler
• Stolzenfeld Timothy

Classifications

• F01N3/2093

  Periodically blowing a gas through the converter, e.g. in a direction opposite to exhaust gas flow or by reversing exhaust gas flow direction · CPC title

• F02D2041/007

  by estimation · CPC title

• F01N3/0233 Primary

  periodically cleaning filter by blowing a gas through the filter in a direction opposite to exhaust flow, e.g. exposing filter to engine air intake · CPC title

• F01N3/0238

  for regenerating during engine standstill · CPC title

• F02D2200/0812

  Particle filter loading · CPC title