Cationically photopolymerizable composition, bonding method, electronic device, method for manufacturing electronic device, display device and method for manufacturing display device

Patent metadata

Field	Value
Publication number	US-10487250-B2
Application number	US-201615328360-A
Country	US
Kind code	B2
Filing date	Mar 11, 2016
Priority date	Mar 12, 2015
Publication date	Nov 26, 2019
Grant date	Nov 26, 2019

Abstract

The cationically photopolymerizable composition according to the present disclosure includes: (A) a polyfunctional epoxy compound having two or more epoxy groups per molecule; (B) a monofunctional epoxy compound having one epoxy group per molecule; (C) a photocation generator; and (D) an oxetane compound. At least one of the component (A) and the component (B) contains an epoxy compound ((A1) or (B1)) having a polyether backbone per molecule. A mass ratio of the component (A) to the component (B) falls within a range of 90:10 to 30:70.

First claim

The invention claimed is:

1. A cationically photopolymerizable composition comprising:
(A) a polyfunctional epoxy compound having two or more epoxy groups per molecule;
(B) a monofunctional epoxy compound having one epoxy group per molecule;
(C) a photocation generator that absorbs an active energy ray; and
(D) an oxetane compound,
at least one of the component (A) and the component (B) containing an epoxy compound having a linear polyether skeleton per molecule;
a mass ratio of the component (A) to the component (B) falling within a range of 90:10 to 30:70,
a proportion of a mass of the component (D) to a total mass of the component (A) and the component (B) falling within a range of 0.01% to 30%, and
the polyether skeleton being the following chemical structural formula (1):
RO m   (1)

wherein R represents a divalent hydrocarbon group, and m represents an integer being greater than or equal to 2.

2. The cationically photopolymerizable composition of claim 1 having properties of maintaining a liquid state for 5 seconds or more and 60 minutes or less after irradiation with an active energy ray at an irradiation dose of 50 mJ/cm 2 or more, and thereafter curing within 12 hours from the irradiation.

3. The cationically photopolymerizable composition of claim 1 , further comprising (E) an elastomer.

4. A bonding method comprising:
an adhesive-placing step of placing an uncured adhesive which is the cationically photopolymerizable composition of claim 1 , on at least one of a first member and a second member;
an irradiating step of irradiating the uncured adhesive with an active energy ray after the adhesive-placing step;
a positioning step of positioning the first member and the second member with the uncured adhesive in-between after the irradiating step; and
a curing step of bonding the first member and the second member to each other by curing the uncured adhesive after the positioning step,
the uncured adhesive being initiated to cure by irradiation with the active energy ray, and maintaining a liquid state during the adhesive-placing step and the positioning step, and fully curing in the curing step as a result of the irradiation with the active energy ray.

5. A method for manufacturing electronic device, the method comprising the bonding method of claim 4 ,
the first member comprising a housing, and
the second member comprising a cover panel.

6. A method for manufacturing display device, the method comprising the bonding method of claim 4 ,
the first member comprising a display panel, and
the second member comprising a cover panel.

7. An electronic device, comprising:
a cured product of the cationically photopolymerizable composition of claim 1 ;
a housing; and
a cover panel,
the housing and the cover panel being bonded to each other with the cured product.

8. A display device, comprising:
a cured product of the cationically photopolymerizable composition of claim 1 ;
a display panel; and
a cover panel,
the display panel and the cover panel being bonded to each other with the cured product.

9. The cationically photopolymerizable composition of claim 3 , wherein the component (E) has a polar group.

10. The cationically photopolymerizable composition of claim 9 , wherein the polar group includes at least a carboxyl group.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Matsukawa Yozo
• Ito Akira
• Kitamura Kenji
• Nakatani Morio

Classifications

• C08G59/223

  together with monoepoxy compounds · CPC title

• C09J5/00

  Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers · CPC title

• B32B2457/204

  Plasma displays · CPC title

• B32B2457/208

  Touch screens · CPC title

• B32B2457/206

  Organic displays, e.g. OLED · CPC title