Two-component curable composition for manufacturing thermoplastic polyurethane resin, thermoplastic polyurethane resin, and fiber-reinforced resin
US-11891511-B2 · Feb 6, 2024 · US
US10487171B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10487171-B2 |
| Application number | US-201615577903-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 27, 2016 |
| Priority date | Jun 1, 2015 |
| Publication date | Nov 26, 2019 |
| Grant date | Nov 26, 2019 |
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A curable composition includes a reaction product of an isocyanate component that includes one or more isocyanates, at an isocyanate index being from 90 to 150, and an isocyanate reactive component that includes a blend including from 5 wt % to 95 wt % of a first butylene oxide based polyol and from 5 wt % to 95 wt % of a second butylene oxide based polyol. The first butylene oxide based polyol has a number average molecular weight from 200 g/mol to 1,000 g/mol and a nominal hydroxyl functionality from 2 to 6. The second butylene oxide based polyol has a number average molecular weight greater than 1,000 g/mol and less than 8,000 g/mol and a nominal hydroxyl functionality from 2 to 4. The blend accounts for at least 50 wt % of a total weight of polyols in the isocyanate-reactive component.
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The invention claimed is: 1. A curable composition, comprising: a reaction product of: an isocyanate component that includes one or more isocyanates, an isocyanate index being from 90 to 150; and an isocyanate-reactive component that includes a blend including from 5 wt % to 95 wt % of a first butylene oxide based polyol and from 5 wt % to 95 wt % of a second butylene oxide based polyol, based on a total weight of the blend, the first butylene oxide based polyol having a number average molecular weight from 200 g/mol to 1,000 g/mol and a nominal hydroxyl functionality from 2 to 6, the second butylene oxide based polyol having a number average molecular weight greater than 1,000 g/mol and less than 8,000 g/mol and a nominal hydroxyl functionality from 2 to 4, and the blend accounting for at least 60 wt % of a total weight of polyols in the isocyanate-reactive component. 2. The composition as claimed in claim 1 , wherein the first butylene oxide based polyol is derived from 75 wt % to 100 wt % of butylene oxide, based on a total weight of alkylene oxides, and has a nominal hydroxyl functionality of 3. 3. The composition as claimed in claim 1 , wherein the second butylene oxide based polyol is a polyoxybutylene-polyoxypropylene polyol having a nominal hydroxyl functionality of 2 or a polyoxybutylene-polyoxyethylene polyol having a nominal hydroxyl functionality of 2. 4. The composition as claimed in claim 1 , wherein the second butylene oxide base polyol has a number average molecular weight from 1,500 g/mol to 3,000 g/mol. 5. The composition as claimed in claim 1 , wherein a ratio of a weight percentage of the first butylene oxide based polyol in the isocyanate-reactive component to a weight percentage of the second butylene oxide based polyol in the isocyanate-reactive component in the blend is in a range from 0.1:1.0 to 3.5:1.0. 6. The composition as claimed in claim 1 , wherein the isocyanate-reactive component further includes a polyether polyol different from the first and second butylene oxide based polyols. 7. The composition as claimed in claim 1 , wherein the isocyanate component includes from 20 wt % to 100 wt %, based on the total weight of the isocyanate component, of one or more isocyanate terminated prepolymers having an isocyanate group content from 1 wt % to 35 wt %. 8. A polyurethane based adhesive, comprising the curable composition as claimed in claim 1 . 9. A polyurethane based coating, comprising the curable composition as claimed in claim 1 . 10. The composition as claimed in claim 1 , wherein the blend accounts for at least 80 wt % of the total weight of polyols in the isocyanate-reactive component. 11. The composition as claimed in claim 10 , wherein a ratio of a weight percentage of the first butylene oxide based polyol in the isocyanate-reactive component to a weight percentage of the second butylene oxide based polyol in the isocyanate-reactive component in the blend is in a range from 0.1:1.0 to 3.5:1.0. 12. The composition as claimed in claim 11 , wherein the first butylene oxide based polyol is derived from 75 wt % to 100 wt % of butylene oxide, based on a total weight of alkylene oxides, and has a nominal hydroxyl functionality of 3 and the second butylene oxide based polyol is a polyoxybutylene-polyoxypropylene polyol having a nominal hydroxyl functionality of 2 or a polyoxybutylene-polyoxyethylene polyol having a nominal hydroxyl functionality of 2. 13. The composition as claimed in claim 1 , wherein the blend accounts for at least 90 wt % of the total weight of polyols in the isocyanate-reactive component. 14. The composition as claimed in claim 13 , wherein a ratio of a weight percentage of the first butylene oxide based polyol in the isocyanate-reactive component to a weight percentage of the second butylene oxide based polyol in the isocyanate-reactive component in the blend is in a range from 0.1:1.0 to 3.5:1.0. 15. The composition as claimed in claim 14 , wherein the first butylene oxide based polyol is derived from 75 wt % to 100 wt % of butylene oxide, based on a total weight of alkylene oxides, and has a nominal hydroxyl functionality of 3 and the second butylene oxide based polyol is a polyoxybutylene-polyoxypropylene polyol having a nominal hydroxyl functionality of 2 or a polyoxybutylene-polyoxyethylene polyol having a nominal hydroxyl functionality of 2.
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