Composite hollow fiber membrane and method for producing same

Patent metadata

Field	Value
Publication number	US-10478782-B2
Application number	US-201615569859-A
Country	US
Kind code	B2
Filing date	Apr 28, 2016
Priority date	Apr 28, 2015
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

Problems that the invention is to solve is to provide a composite hollow fiber membrane being excellent in separation performance and permeation performance, having high membrane strength, and capable of being easily produced, and a method for producing the same. The present invention relates to a composite hollow fiber membrane including at least a layer (A) and a layer (B), in which the composite hollow fiber membrane has an outer diameter of 20 to 350 μm and an inner diameter of 14 to 250 μm, the tensile modulus of the composite hollow fiber membrane is from 1,000 to 6,500 MPa, the layer (A) contains a cellulose ester, the thickness of the layer (A) is from 0.01 to 5 μm, and the open pore ratio H A of the layer (A) and the open pore ratio H B of the layer (B) satisfy H A <H B .

First claim

The invention claimed is:

1. A composite hollow fiber membrane comprising at least a layer (A) and a layer (B), wherein:
the composite hollow fiber membrane has an outer diameter of 20 to 350 μm and an inner diameter of 14 to 250 μm,
a tensile modulus of the composite hollow fiber membrane is from 1,000 to 6,500 MPa, the layer (A) contains a cellulose ester,
a thickness of the layer (A) is from 0.01 to 5 μm, and
an open pore ratio H A of the layer (A) and an open pore ratio H B of the layer (B) satisfy H A <H B , the open pore ratio H A of the layer (A) is from 0 to 10%, and the open pore ratio of H B of the layer (B) is from 5 to 55%.

2. The composite hollow fiber membrane according to claim 1 , wherein an outermost layer of the composite hollow fiber membrane is the layer (A).

3. The composite hollow fiber membrane according to claim 1 , wherein the layer (B) contains a cellulose ester.

4. The composite hollow fiber membrane according to claim 1 , wherein the cellulose ester contained in the layer (A) is at least one compound selected from the group consisting of cellulose acetate propionate and cellulose acetate butyrate.

5. The composite hollow fiber membrane according to claim 1 , wherein the cellulose ester contained in the layer (B) is at least one compound selected from the group consisting of cellulose acetate propionate and cellulose acetate butyrate.

6. The composite hollow fiber membrane according to claim 1 , wherein the layer (B) has a continuous pore.

7. The composite hollow fiber membrane according to claim 1 , having a stress at 5% elongation in a longitudinal direction thereof of 30 MPa or more.

8. The composite hollow fiber membrane according to claim 1 , having a salt rejection ratio of from 90.0 to 99.9% at the time of filtrating an aqueous solution having a sodium chloride concentration of 500 mg/l at 25° C. and a pressure of 0.5 MPa.

9. A method for producing the composite hollow fiber membrane of claim 1 comprising the following steps 1 to 3:
1. a step of heating and thereby melting a resin composition constituting each of the layers of the composite hollow fiber membrane, in which a resin composition constituting at least one of the layers contains the cellulose ester,
2. a step of combining and thereby compounding the melted resin compositions of respective layers within a spinneret having a multi-annular nozzle where a gas channel is arranged in a central part thereof, and
3. a step of either
winding the compounded resin composition at a draft ratio of 200 to 1,000 while discharging it into air from the multi-annular nozzle, or
spinning out the compounded resin composition at a draft ratio of 10 to 200 to obtain a hollow fiber membrane, drawing the hollow fiber membrane at a ratio of 1.1 to 2.5 times, and subsequently winding the hollow fiber membrane.

Assignees

• Toray Industries

Inventors

• Yamamura Gohei
• Takada Koichi
• Hiranabe Ryuichiro
• Tomioka Hiroki

Classifications

• B01D71/14

  Esters of organic acids · CPC title

• B01D69/081 Primary

  characterised by the fibre diameter · CPC title

• B01D69/08

  Hollow fibre membranes (manufacture of hollow fibres D01D5/24, D01F1/08) · CPC title

• B01D69/02 Primary

  characterised by their properties · CPC title

• B01D69/12

  Composite membranes; Ultra-thin membranes · CPC title