Electrical element, mobile device, and method for manufacturing electrical element

Patent metadata

Field	Value
Publication number	US-10476133-B2
Application number	US-201615256822-A
Country	US
Kind code	B2
Filing date	Sep 6, 2016
Priority date	Mar 27, 2014
Publication date	Nov 12, 2019
Grant date	Nov 12, 2019

Abstract

An electrical element includes a flexible antenna and a rigid member higher in rigidity than the flexible antenna. At least one of the flexible antenna and the rigid member is made of thermoplastic resin. A conductor pattern defining at least a portion of a section that performs the main function of the electrical element is provided at the flexible antenna. No conductor pattern that performs the main function of the electrical element is provided at the rigid member. Opposing surfaces of the flexible antenna and the rigid member are directly joined to each other.

First claim

What is claimed is:

1. An electrical element comprising:
a flexible substrate; and
a rigid member greater than the flexible substrate in thickness and in rigidity; wherein
at least one of the flexible substrate and the rigid member is made of thermoplastic resin;
a conductor pattern that defines at least a portion of a section that performs a main function of the electrical element is provided at the flexible substrate;
no conductor pattern that defines the section that performs the main function of the electrical element is provided at the rigid member;
opposing surfaces of the flexible substrate and the rigid member are directly joined to each other; and
the rigid member is a spacer that maintains an interval between the flexible substrate and another member near the electrical element, and the another member includes a metal member.

2. The electrical element according to claim 1 , wherein the conductor pattern provided at the flexible substrate defines at least a portion of a high-frequency circuit that performs the main function.

3. The electrical element according to claim 2 , wherein the high-frequency circuit is an antenna circuit.

4. The electrical element according to claim 3 , wherein
the rigid member includes a first surface joined to the flexible substrate and a second surface opposite to the first surface;
a ground conductor is disposed on substantially an entirety of the second surface of the rigid member; and
a lead-out wiring extends from the ground conductor to the first surface of the rigid member and connects to the antenna circuit.

5. The electrical element according to claim 1 , wherein no conductor pattern is provided at the rigid member.

6. The electrical element according to claim 1 , wherein the flexible substrate and the rigid member are respectively made of thermoplastic resins that are identical or substantially identical to each other in a main component.

7. The electrical element according to claim 1 , wherein the flexible substrate includes a portion to be bent, and the rigid member and the portion to be bent are joined to each other.

8. A mobile device comprising:
an electrical element including:
a flexible substrate; and
a rigid member greater than the flexible substrate in thickness and in rigidity;

wherein
at least one of the flexible substrate and the rigid member is made of thermoplastic resin;
a conductor pattern that defines at least a portion of a section that performs a main function of the electrical element is provided at the flexible substrate;
no conductor pattern that defines the section that performs the main function of the electrical element is provided at the rigid member;
opposing surfaces of the flexible substrate and the rigid member are directly joined to each other; and

the electrical element is in contact with a member inside the mobile device via the rigid member, and the member inside the mobile device includes a metal member.

9. The mobile device according to claim 8 , wherein the rigid member is a spacer that maintains an interval between the flexible substrate and another member near the electrical element, and the another member includes a metal member.

10. The mobile device according to claim 8 , wherein the conductor pattern provided at the flexible substrate defines at least a portion of a high-frequency circuit that performs the main function.

11. The mobile device according to claim 10 , wherein the high-frequency circuit is an antenna circuit.

12. The mobile device according to claim 11 , wherein
the rigid member includes a first surface joined to the flexible substrate and a second surface opposite to the first surface;
a ground conductor is disposed on substantially an entirety of the second surface of the rigid member; and
a lead-out wiring extends from the ground conductor to the first surface of the rigid member and connects to the antenna circuit.

13. The mobile device according to claim 8 , wherein no conductor pattern is provided at the rigid member.

14. The mobile device according to claim 8 , wherein the flexible substrate and the rigid member are respectively made of thermoplastic resins that are identical or substantially identical to each other in a main component.

15. The mobile device according to claim 8 , wherein the flexible substrate includes a portion to be bent, and the rigid member and the portion to be bent are joined to each other.

16. An electrical element comprising:
a flexible substrate; and
a rigid member greater than the flexible substrate in thickness and in rigidity; wherein
at least one of the flexible substrate and the rigid member is made of thermoplastic resin;
a conductor pattern that defines at least a portion of a section that performs a main function of the electrical element is provided at the flexible substrate;
no conductor pattern that defines the section that performs the main function of the electrical element is provided at the rigid member;
opposing surfaces of the flexible substrate and the rigid member are directly joined to each other;
the conductor pattern provided at the flexible substrate defines at least a portion of a high-frequency circuit that performs the main function;
the high-frequency circuit is an antenna circuit;
the rigid member includes a first surface joined to the flexible substrate and a second surface opposite to the first surface;
a ground conductor is disposed on substantially an entirety of the second surface of the rigid member; and
a lead-out wiring extends from the ground conductor to the first surface of the rigid member and connects to the antenna circuit.

17. An electrical element comprising:
a flexible substrate; and
a rigid member greater than the flexible substrate in thickness and in rigidity; wherein
at least one of the flexible substrate and the rigid member is made of thermoplastic resin;
a conductor pattern that defines at least a portion of a section that performs a main function of the electrical element is provided at the flexible substrate;
no conductor pattern that defines the section that performs the main function of the electrical element is provided at the rigid member;
opposing surfaces of the flexible substrate and the rigid member are directly joined to each other; and
the flexible substrate includes a portion to be bent, and the rigid member and the portion to be bent are joined to each other.

18. The electrical element according to claim 17 , wherein the conductor pattern provided at the flexible substrate defines at least a portion of a high-frequency circuit that performs the main function.

19. The electrical element according to claim 18 , wherein the high-frequency circuit is an antenna circuit.

20. The electrical element according to claim 17 , wherein the flexible substrate and the rigid member are respectively made of thermoplastic resins that are identical or substantially identical to each other in a main component.

Assignees

• Murata Manufacturing Co

Inventors

• Okamoto Bunta
• Morita Isamu
• Ishino Satoshi
• Sasaki Jun
• Otsubo Yoshihito
• Araki Keisuke
• Sakai Norio

Classifications

• H05K2201/10098

  Components for radio transmission, e.g. radio frequency identification [RFID] tag, printed or non-printed antennas · CPC title

• H05K2201/056

  Folded around rigid support or component · CPC title

• H05K1/02

  Details · CPC title

• H05K1/14

  Structural association of two or more printed circuits (providing electric connection to or between printed circuits H05K1/11, H01R12/00) · CPC title

• H05K1/16

  incorporating printed electric components, e.g. printed resistors, capacitors or inductors · CPC title