Axial air gap rotating electric machine and rotating electric machine bobbin

Patent metadata

Field	Value
Publication number	US-10454325-B2
Application number	US-201415305499-A
Country	US
Kind code	B2
Filing date	Apr 21, 2014
Priority date	Apr 21, 2014
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

The present invention ensures reliability while reducing the size of an axial air gap rotating electric machine. An axial air gap rotating electric machine has: a stator comprising a plurality of core members arranged in a ring shape, said core members each having an iron core, a coil wound in an iron core outer periphery direction, and a bobbin disposed between the iron core and the coil; and a rotor plane-facing an end surface of the iron core via an air gap in a rotating shaft radial direction. The bobbin has: a tubular portion facing the outer peripheral side surface of the iron core and shorter than the length of the iron core; flange portions extending in the vicinity of both ends of the tubular portion from the outer periphery of the tubular portion toward the vertical direction outside by a predetermined length; and a projection portion being on the outside surface of at least one of the flange portions and near the inner edge of the tubular portion, having an inner peripheral surface facing the end outer peripheral side surface of the inserted iron core, and further projecting in an extending direction of the tubular portion.

First claim

The invention claimed is:

1. An axial air gap rotating electric machine comprising a stator in which a plurality of core members including an iron core made of a pillar body shape having an end surface in a trapezoid shape, a coil wound in an outer periphery direction of the iron core, and a bobbin disposed between the iron core and the coil are arranged in an annular shape around a rotation axis, and a rotator facing an end surface of the iron core with a predetermined air gap interposed in a rotation axis diameter direction,
wherein the bobbin includes:
a tube portion facing an outer periphery side surface of the iron core and being shorter than a length of the iron core;
flange portions provided around both end portions of the tube portion and extending a predetermined length to an external side of a direction perpendicular to an outer periphery of the tube portion; and
a protruding portion provided on a surface of an external side of at least one of the flange portions and close to an inner edge of the tube portion and having an inner periphery surface facing an end portion outer periphery side surface of the iron core and further protruding in an drawing direction of the tube portion.

2. The axial air gap rotating electric machine according to claim 1 , wherein the end portion outer periphery side surface of the iron core and the inner periphery surface of the protruding portion are in contact with each other.

3. The axial air gap rotating electric machine according to claim 1 , wherein positions in a rotation axis direction of a top portion of the protruding portion and the end surface of the iron core are coincident with each other.

4. The axial air gap rotating electric machine according to claim 1 , wherein the inner periphery surface of the protruding portion is spaced apart a predetermined width from an drawing-direction extension line of an internal surface of the tube portion.

5. The axial air gap rotating electric machine according to claim 1 , wherein the protruding portion is provided continuously along an entire periphery of an inner edge of the tube portion.

6. The axial air gap rotating electric machine according to claim 1 , wherein the protruding portion is provided discontinuously along an inner edge of the tube portion.

7. The axial air gap rotating electric machine according to claim 6 , wherein the protruding portions are provided discontinuously at positions where the protruding portion does not face each other in a rotation axis rotation direction.

8. The axial air gap rotating electric machine according to claim 6 , wherein the protruding portions are provided discontinuously at positions where the protruding portions face each other in a rotation axis rotation direction.

9. The axial air gap rotating electric machine according to claim 6 , wherein the protruding portions arranged discontinuously include the inner periphery surfaces facing outer periphery side surface at four corners of the iron core having the end surface of the substantially trapezoid shape.

10. The axial air gap rotating electric machine according to claim 6 , wherein
the protruding portions are arranged in both of the flange portions, and
the protruding portion of one of the flange portions and the protruding portion of the other of the flange portions are arranged discontinuously at positions where the protruding portion of one of the flange portions and the protruding portion of the other of the flange portions do not face each other in the rotation axis direction.

11. The axial air gap rotating electric machine according to claim 6 , wherein the protruding portions provided discontinuously further include, in proximity to each of two corners on a lower bottom side of the iron core having the substantially trapezoid shape, protruding portions facing the corners with a predetermined gap.

12. The axial air gap rotating electric machine according to claim 1 , wherein the plurality of core members are integrally formed with resin mold.

13. The axial air gap rotating electric machine according to claim 1 , wherein each of the plurality of core members and an inner periphery of a housing including the stator and rotator are integrally formed with resin mold.

14. The axial air gap rotating electric machine according to claim 1 , wherein the iron core is obtained by laminating steel plate pieces including a magnetic material in the rotation axis diameter direction.

15. The axial air gap rotating electric machine according to claim 1 , wherein the iron core is made of a dust iron including a magnetic material in the rotation axis diameter direction.

16. A rotating electric machine bobbin comprising:
a tube portion including an internal tube having a cross section of a trapezoid shape into which an iron core is inserted and an external tube around which a coil is wound;
flange portions provided in proximity to end portions of both openings of the tube portion and extending a predetermined width from an entire periphery of the external tube in a direction perpendicular thereto; and
a protruding portion provided on a surface of an external side of at least one of the flange portions and close to an inner edge of the tube portion and further extending in an drawing direction of the internal tube along at least a part of the inner edge.

17. The rotating electric machine bobbin according to claim 16 , wherein a side surface of an internal tube side of the protruding portion and an inner periphery surface of the internal tube are formed continuously.

18. The rotating electric machine bobbin according to claim 16 , wherein a side surface of an internal tube side of the protruding portion is spaced a predetermined width apart from an extension line of a drawing direction of the internal tube.

Assignees

• Hitachi Industry Equipment Systems Co Ltd

Inventors

• Takahashi Shuuichi
• Tokoi Hirooki
• Sakai Toru
• Yamazaki Katsuyuki
• Suzuki Toshifumi
• Sakurai Jun
• KAWAGOE Tomonori
• Takahashi Daisaku

Classifications

• H02K3/524

  for U-shaped, E-shaped or similarly shaped cores · CPC title

• H02K2203/12

  Machines characterised by the bobbins for supporting the windings · CPC title

• H02K3/46

  Fastening of windings on the stator or rotor structure · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K1/182 Primary

  to stators axially facing the rotor, i.e. with axial or conical air gap · CPC title