Axial flux machine

Patent metadata

Field	Value
Publication number	US-9450462-B2
Application number	US-201314082228-A
Country	US
Kind code	B2
Filing date	Nov 18, 2013
Priority date	Nov 19, 2012
Publication date	Sep 20, 2016
Grant date	Sep 20, 2016

Abstract

An axial flux machine comprising a rotor mounted about an axis of rotation and having two axial faces. A first stator ring is positioned on the rotor adjacent to a first axial face, to define an air gap, between the first stator ring and first axial face. The first stator ring is formed by stator ring segments, each having a radially inner and outer edge. A second stator ring is positioned on another side of the rotor, adjacent to the second axial face, to define an air gap between the second stator ring and second axial face. The second stator ring is, also, formed by stator ring segments, each having a radially inner and outer edge and corresponding to a first stator ring segment. The stator ring segments are deflectable in unison in response to axial deflection of the rotor, to maintain the air gaps, due to link elements.

First claim

What is claimed is:

1. An axial flux machine comprising:
a rotor mounted about an axis of rotation and comprising a first axial face and a second axial face;
a first stator ring positioned on one side of the rotor adjacent to the first axial face of the rotor to define a first air gap between the first stator ring and the first axial face of the rotor, the first stator ring being formed by a plurality of circumferentially adjacent wedge-shaped first stator ring segments each comprising a radially inner edge and a radially outer edge region;
a second stator ring positioned on another side of the rotor adjacent to the second axial face of the rotor to define a second air gap between the second stator ring and the second axial face of the rotor, the second stator ring being formed by a plurality of circumferentially adjacent wedge-shaped second stator ring segments each comprising a radially inner edge and a radially outer edge region, wherein each of the plurality of second stator ring segments is circumferentially aligned with a corresponding first stator ring segment of the plurality of first stator ring segments, wherein the plurality of first stator ring segments and the plurality of second stator ring segments are deflectable in the axial direction in response to axial deflection of the rotor; and
a plurality of link elements, wherein at least one link element of the plurality of link elements extends between the radially outer edge regions of each of the circumferentially aligned pairs of first and second stator ring segments, wherein each of the circumferentially aligned pairs of first and second stator ring segments deflect together in unison in the axial direction.

2. The axial flux machine according to claim 1 , wherein each of the at least one link element extends substantially axially between the radially outer edge regions of each of the circumferentially aligned pairs of first and second stator ring segments.

3. The axial flux machine according to claim 2 , wherein at least two of the plurality of link elements extend substantially axially between the radially outer edge regions of each of the circumferentially aligned pairs of first and second stator ring segments, wherein each of the at least two link elements extending substantially axially between circumferentially outermost positions in the radially outer edge regions.

4. The axial flux machine according to claim 1 , wherein each of the at least one link element is pivotally connected at opposite ends of the at least one link element to the radially outer edge regions of each of the circumferentially aligned pairs of first and second stator ring segments about a pivot axis which is circumferentially tangential to the radially outer edge region of the respective first stator ring segment or the respective second stator ring segment.

5. The axial flux machine according to claim 1 , wherein first stator support and second stator support are statically positioned on axially opposite sides of the rotor to support respectively the first stator ring and the second stator ring.

6. The axial flux machine according to claim 5 , wherein the plurality of first stator ring segments are supported at or close to their radially inner edge on the first stator support between the first stator support and the first axial face of the rotor, and the plurality of second stator ring segments are supported at or close to their radially inner edge on the second stator support between the second stator support and the second axial face of the rotor.

7. The axial flux machine according to claim 6 , wherein each of the plurality of first stator ring segments and the plurality of second stator ring segments is supported at or close to its radially inner edge by a pair of circumferentially spaced support links.

8. The axial flux machine according to claim 7 , wherein the support links are positioned at circumferentially outermost positions of each respective first stator ring segment or respective second stator ring segment.

9. The axial flux machine according to claim 7 , wherein each of the plurality of first stator ring segments and the plurality of second stator ring segments is pivotally supported at or close to its radially inner edge by a hinged support link for pivotal movement in the generally axial direction to mimic axial deflection of the rotor.

10. The axial flux machine according to claim 9 , wherein each of the hinged support links is pivotally connected at one end at or close to the radially inner edge of the respective first stator ring segment or the respective second stator ring segment, and at another end to an axially inner face of the respective first stator support or the respective second stator support.

11. The axial flux machine according to claim 9 , wherein a first coupling element extends between at least one of the plurality of first stator ring segments and the first stator support to transfer torque between the first stator ring and the first stator support, and a second coupling element extends between at least one of the plurality of second stator ring segments and the second stator support to transfer torque between the second stator ring and the second stator support.

12. The axial flux machine according to claim 11 , wherein each of the first coupling element and the second coupling element extends in a substantially circumferential direction between the respective first stator ring segment and the first stator support and between the respective second stator ring segment and the second stator support.

13. The axial flux machine according to claim 12 , wherein each of the first coupling element and the second coupling element is pivotally connected about radial and axial axes at one end at or close to the radially outer edge region of the respective first stator ring segment or the respective second stator ring segment, and is pivotally connected about radial and axial axes at another end at or close to a radially outer edge of the respective first stator support or the respective second stator support.

14. The axial flux machine according to claim 13 , wherein the first stator support comprises a first support arm projecting axially from a position at or close to the radially outer edge of the first stator support towards the radially outer edge region of the axially adjacent first stator ring, the other end of the first coupling element being pivotally connected about radial and axial axes to the first support arm, and the second stator support comprises a second support arm projecting axially from a position at or close to the radially outer edge of the second stator support towards the radially outer edge of the axially adjacent second stator ring, the other end of the second coupling element being pivotally connected about radial and axial axes to the second support arm.

15. The axial flux machine according to claim 9 , wherein a first coupling element extends between each of the plurality of first stator ring segments and the first stator support support to transfer torque between the first stator ring and the first stator support, and a second coupling element extends between each of the plurality of second stator ring segments and the second stator support to transfer torque between the second stator ring and the second stator support.

Assignees

• Ge Energy Power Conversion Technology Ltd

Inventors

• Bradley Stuart

Classifications

• H02K2201/03

  Machines characterised by aspects of the air-gap between rotor and stator · CPC title

• H02K21/026

  Axial air gap machines · CPC title

• H02K1/12

  Stationary parts of the magnetic circuit · CPC title

• H02K1/182 Primary

  to stators axially facing the rotor, i.e. with axial or conical air gap · CPC title

• H02K21/24

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title