Method for making organic light emitting diode

Patent metadata

Field	Value
Publication number	US-10454032-B2
Application number	US-201916393292-A
Country	US
Kind code	B2
Filing date	Apr 24, 2019
Priority date	Aug 30, 2017
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

A method for making an organic light emitting diode includes providing a first carbon nanotube composite structure having a first surface and a second surface opposite to the first surface. The first carbon nanotube composite structure includes a polymer and a plurality of first carbon nanotubes dispersed in the polymer. A preform structure includes a support body, an anode electrode, a hole transport layer, and an organic light emitting layer stacked on each other in that order. The preform structure is located on the first surface, wherein the first surface is in direct contact with the organic light emitting layer. A cathode electrode is formed on the second surface.

First claim

What is claimed is:

1. A method for making an organic light emitting diode, the method comprising:
providing a first carbon nanotube composite structure having a first surface and a second surface opposite to the first surface, wherein the first carbon nanotube composite structure comprises a polymer and a plurality of first carbon nanotubes dispersed in the polymer, and a length direction of the plurality of first carbon nanotubes is from the first surface to the second surface;
providing a preform structure comprising a support body, an anode electrode, a hole transport layer, and an organic light emitting layer stacked on each other in that order; and
stacking the preform structure, the first carbon nanotube composite structure, and a cathode electrode on each other in that order, wherein the first carbon nanotube composite structure is in direct contact with the organic light emitting layer.

2. The method of claim 1 , wherein providing the first carbon nanotube composite structure comprises:
providing a second carbon nanotube composite structure having a third surface and a fourth surface opposite to the third surface, wherein a vertical distance between the third surface and the fourth surface is defined as a thickness of the second carbon nanotube composite structure, the second carbon nanotube composite structure comprises the polymer and a plurality of second carbon nanotubes dispersed in the polymer, and a length direction of the plurality of second carbon nanotubes is substantially perpendicular to a thickness direction of the second carbon nanotube composite structure; and
cutting off the second carbon nanotube composite structure along a direction from the third surface to the fourth surface.

3. The method of claim 2 , wherein the cutting off the second carbon nanotube composite structure is performed along the thickness direction.

4. The method of claim 2 , wherein providing the second carbon nanotube composite structure comprises:
providing a substrate having a substrate surface;
placing a carbon nanotube structure comprising the plurality of second carbon nanotubes on the substrate surface to form a composite structure, wherein the plurality of second carbon nanotubes is in direct contact with the substrate surface;
disposing a monomer solution on the carbon nanotube structure, wherein the monomer solution is formed by dispersing monomers into an organic solvent;
polymerizing the monomer; and
removing the substrate.

5. The method of claim 4 , wherein a plurality of gaps is defined by the plurality of second carbon nanotubes, and the monomer solution passes through the plurality of gaps and arrive at the substrate surface during disposing the monomer solution.

6. The method of claim 4 , wherein the plurality of second carbon nanotubes is joined end-to-end by van der Waals attractive force and substantially extends along the same direction.

7. The method of claim 6 , wherein the carbon nanotube structure comprises two carbon nanotube films, and an angle between the plurality of second carbon nanotubes in the two carbon nanotube films ranges from about 0 degree to about 90 degrees.

8. The method of claim 4 , wherein the plurality of second carbon nanotubes is substantially parallel to the substrate surface.

9. The method of claim 4 , wherein the disposing the monomer solution comprises placing the carbon nanotube structure and the substrate in a container having an opening and injecting the monomer solution into the container from the opening.

10. The method of claim 4 , wherein disposing the monomer solution to the carbon nanotube structure comprises:
locating two composite structures on a base and spacing the two composite structures apart from each other; and
forming a mold having an opening, by using the substrates of the two composite structures and the base, wherein the carbon nanotube structures of the two composite structures are opposite to each other and inside of the mold.

11. The method of claim 10 , wherein the disposing the monomer solution to the carbon nanotube structure comprises injecting the monomer solution into the mold from the opening.

12. The method of claim 1 , wherein a length direction of the plurality of first carbon nanotubes is substantially perpendicular to the first surface.

13. The method of claim 1 , wherein each of the plurality of first carbon nanotubes comprises a first end and a second end opposite to the first end, the first end is in direct contact with the organic light emitting layer, and the second end is in direct contact with the cathode electrode.

Assignees

• Univ Tsinghua
• Hon Hai Prec Ind Co Ltd

Inventors

• Ning Wen
• Liu Peng
• Jiang Kai-Li
• Fan Shou-Shan

Classifications

• H01L51/5206

  Electricity · mapped topic

• H01L51/0012 Primary

  Electricity · mapped topic

• H01L51/56

  Electricity · mapped topic

• H01L51/0048

  Electricity · mapped topic

• H01L51/5221

  Electricity · mapped topic