Electric submersible pump components

Patent metadata

Field	Value
Publication number	US-10451079-B2
Application number	US-201515117726-A
Country	US
Kind code	B2
Filing date	Feb 11, 2015
Priority date	Feb 12, 2014
Publication date	Oct 22, 2019
Grant date	Oct 22, 2019

Abstract

An electric submersible pump (ESP) can include a shaft; an electric motor configured to rotatably drive the shaft; a housing; a stack of diffusers disposed in the housing; and impellers operatively coupled to the shaft. Various other apparatuses, systems, methods, etc., are also disclosed.

First claim

What is claimed is:

1. An electric submersible pump (ESP) comprising:
a shaft;
an electric motor configured to rotatably drive the shaft;
a housing;
a stack of diffusers disposed in the housing; and
impellers operatively coupled to the shaft, each of the impellers comprising an inner annular lower surface adjacent to a slot adjacent to an outer annular lower surface, each of the inner annular lower surface and the outer annular lower surface being substantially perpendicular to the shaft, wherein a cross-sectional dimension of the outer annular lower surface exceeds a cross-sectional dimension of the inner annular lower surface, wherein the outer annular lower surface defines, in part, an outer chamber and wherein the inner annular lower surface defines, in part, an inner chamber, and wherein, during operation of the ESP, the outer chamber comprises a pressure that exceeds a pressure of the inner chamber.

2. The ESP of claim 1 wherein the diffusers comprise ridges and the ridges comprise a cross-sectional aspect ratio defined by a ridge width divided by a ridge height, wherein the cross-sectional aspect ratio is less than approximately 1.

3. The ESP of claim 1 wherein the slots of the impellers comprise a cross-sectional aspect ratio defined by a slot width divided by a slot height, wherein the cross-sectional aspect ratio is less than approximately 1.

4. The ESP of claim 1 wherein the diffusers comprise ridges and the ridges comprise a cross-sectional ridge width and a ridge height, wherein the ridge height exceeds the cross-sectional ridge width.

5. The ESP of claim 1 wherein the slots of the impellers comprise a cross-sectional slot width and a slot height wherein the slot height exceeds the cross-sectional slot width.

6. The ESP of claim 1 further comprising tolerance rings disposed between the impellers and the shaft.

7. The ESP of claim 1 wherein at least one of the diffusers comprises a stepped bore.

8. The ESP of claim 7 wherein the stepped bore comprises a large diameter bore portion and a small diameter bore portion.

9. The ESP of claim 8 further comprising an impeller spacer that comprises an outer diameter that exceeds a diameter of the small diameter bore portion of the stepped bore.

10. The ESP of claim 9 wherein the impeller spacer comprises an annular face and wherein the diffuser comprises an annular face disposed between the large diameter bore portion and the small diameter bore portion.

11. The ESP of claim 10 comprising a washer disposed on the annular face of the impeller spacer.

12. The ESP of claim 9 wherein the impeller spacer is integral to an impeller.

13. The ESP of claim 8 comprising an annular face disposed between the large diameter bore portion and the small diameter bore portion.

14. The ESP of claim 13 comprising a washer configured to abut the annular face.

15. An electric submersible pump (ESP) comprising:
a shaft;
an electric motor configured to rotatably drive the shaft;
a housing;
at least one diffuser disposed in the housing, the diffuser comprising a ridge and a stepped bore;
at least one impeller operatively coupled to the shaft, the impeller comprising a slot, wherein a surface of the ridge substantially perpendicular to the shaft and a surface of the slot substantially perpendicular to the shaft define a clearance between the diffuser and the impeller, wherein the impeller comprises an inner annular lower surface adjacent to and radially inward from the slot and an outer annular lower surface adjacent to and radially outward from the slot, each of the inner annular lower surface and the outer annular lower surface being substantially perpendicular to the shaft, and wherein a cross-sectional dimension of the outer annular lower surface exceeds a cross-sectional dimension of the inner annular surface.

16. The ESP of claim 15 wherein the ridge comprises a cross-sectional aspect ratio defined by a ridge width divided by a ridge height wherein the cross-sectional aspect ratio is less than approximately 1.

17. The ESP of claim 15 wherein the slot comprises a cross-sectional aspect ratio defined by a slot width divided by a slot height wherein the cross-sectional aspect ratio is less than approximately 1.

18. The ESP of claim 15 , wherein the stepped bore comprises a large diameter bore portion and a small diameter bore portion, further comprising an impeller spacer comprising an outer diameter that exceeds a diameter of the small diameter bore portion.

19. The ESP of claim 18 , wherein the impeller spacer comprises an annular face, and wherein the diffuser comprises an annular face disposed between the large diameter bore portion and the small diameter bore portion, further comprising a washer disposed on the annular face of the impeller spacer.

20. The ESP of claim 15 , wherein the stepped bore comprises a large diameter bore portion and a small diameter bore portion, further comprising an annular face disposed between the large diameter bore portion and the small diameter bore portion, and a washer configured to abut the annular face.

Assignees

• Schlumberger Technology Corp

Inventors

• Chang Lye Heng
• Jiunn Jerome Ang Sze
• Cheah Kean Wee
• Eslinger David Milton
• Bobkov Ruslan Alexandrovich

Classifications

• F04D1/063

  of the vertically split casing type · CPC title

• E21B43/2406

  Steam assisted gravity drainage [SAGD] · CPC title

• F04D29/628

  especially adapted for liquid pumps · CPC title

• F04D29/041 Primary

  Axial thrust balancing · CPC title

• F04D1/06

  Multi-stage pumps (F04D1/02, F04D13/10 take precedence) · CPC title